Benefits of robust multiobjective optimization for flexible automotive assembly line balancing

“This is a pre-print of an article published inJ. Flex Serv Manuf. The final authenticated version is available online at: https://doi.org/10.1007/s10696-018-9309-y ” Chica, M., Bautista, J. & de Armas, J. Flex Serv Manuf J (2018). https://doi.org/10.1007/s10696-018-9309-yChanging conditions and variations in the demand are frequent in real industrial environments. Decision makers have to take into account this uncertainty and manage it properly. One clear example is the automotive industry where manufacturers have to assume an uncertain and heterogeneous demand. For instance, automotive manufacturers must adapt their decisions when balancing the assembly line by considering different flexible solutions. Our proposal is using robust multiobjective optimization and simulation techniques to provide managers with a set of robust and equally-preferred solutions for assembly line balancing. We study a Nissan case where the demand of each product family is uncertain. The problem is addressed by considering a robust multiobjective model for assembly line balancing based on a high number of production plans. After the selection of six different assembly line configurations, we study the implications of robustness metrics based on workstations’ overload. We show that the adverse managerial effects of not having flexible line configuration when demand changes are alleviated. For the real Nissan automotive case, our analysis and conclusions show the managerial and industrial benefits of using robust assembly lines. We also encourage decision makers to use robust multiobjective optimization methods for selecting the most flexible decisions.Peer ReviewedPostprint (author's final draft

Shadow Price Guided Genetic Algorithms

The Genetic Algorithm (GA) is a popular global search algorithm. Although it has been used successfully in many fields, there are still performance challenges that prevent GA’s further success. The performance challenges include: difficult to reach optimal solutions for complex problems and take a very long time to solve difficult problems. This dissertation is to research new ways to improve GA’s performance on solution quality and convergence speed. The main focus is to present the concept of shadow price and propose a two-measurement GA. The new algorithm uses the fitness value to measure solutions and shadow price to evaluate components. New shadow price Guided operators are used to achieve good measurable evolutions. Simulation results have shown that the new shadow price Guided genetic algorithm (SGA) is effective in terms of performance and efficient in terms of speed

Multiobjective differential evolution based on fuzzy performance feedback: Soft constraint handling and its application in antenna designs

The recently emerging Differential Evolution is considered one of the most powerful tools for solving optimization problems. It is a stochastic population-based search approach for optimization over the continuous space. The main advantages of differential evolution are simplicity, robustness and high speed of convergence. Differential evolution is attractive to researchers all over the world as evidenced by recent publications. There are many variants of differential evolution proposed by researchers and differential evolution algorithms are continuously improved in its performance. Performance of differential evolution algorithms depend on the control parameters setting which are problem dependent and time-consuming task. This study proposed a Fuzzy-based Multiobjective Differential Evolution (FMDE) that exploits three performance metrics, specifically hypervolume, spacing, and maximum spread, to measure the state of the evolution process. We apply the fuzzy inference rules to these metrics in order to adaptively adjust the associated control parameters of the chosen mutation strategy used in this algorithm. The proposed FMDE is evaluated on the well known ZDT, DTLZ, and WFG benchmark test suites. The experimental results show that FMDE is competitive with respect to the chosen state-of-the-art multiobjective evolutionary algorithms. The advanced version of FMDE with adaptive crossover rate (AFMDE) is proposed. The proof of concept AFMDE is then applied specifically to the designs of microstrip antenna array. Furthermore, the soft constraint handling technique incorporates with AFMDE is proposed. Soft constraint AFMDE is evaluated on the benchmark constrained problems. AFMDE with soft constraint handling technique is applied to the constrained non-uniform circular antenna array design problem as a case study