Feature recognition & tool path generation for 5 axis STEP-NC machining of free form / irregular contoured surfaces

This research paper presents a five step algorithm to generate tool paths for machining Free form / Irregular Contoured Surface(s) (FICS) by adopting STEP-NC (AP-238) format. In the first step, a parametrized CAD model with FICS is created or imported in UG-NX6.0 CAD package. The second step recognizes the features and calculates a Closeness Index (CI) by comparing them with the B-Splines / Bezier surfaces. The third step utilizes the CI and extracts the necessary data to formulate the blending functions for identified features. In the fourth step Z-level 5 axis tool paths are generated by adopting flat and ball end mill cutters. Finally, in the fifth step, tool paths are integrated with STEP-NC format and validated. All these steps are discussed and explained through a validated industrial component

Automatic Color Inspection for Colored Wires in Electric Cables

In this paper, an automatic optical inspection system for checking the sequence of colored wires in electric cable is presented. The system is able to inspect cables with flat connectors differing in the type and number of wires. This variability is managed in an automatic way by means of a self-learning subsystem and does not require manual input from the operator or loading new data to the machine. The system is coupled to a connector crimping machine and once the model of a correct cable is learned, it can automatically inspect each cable assembled by the machine. The main contributions of this paper are: (i) the self-learning system; (ii) a robust segmentation algorithm for extracting wires from images even if they are strongly bent and partially overlapped; (iii) a color recognition algorithm able to cope with highlights and different finishing of the wire insulation. We report the system evaluation over a period of several months during the actual production of large batches of different cables; tests demonstrated a high level of accuracy and the absence of false negatives, which is a key point in order to guarantee defect-free productions

Enhance maintenance problem recognition techniques and its application to palm oil mills

This paper discusses the application of enhanced maintenance problem recognition techniques. The main contribution of this study is the proposed combined techniques, namely snapshot model, failure mode, effect and criticality analysis (FMECA), Pareto analysis, and decision analysis by using information technology (IT). The snapshot model is part of the maintenance modelling technique while FMECA, Pareto analysis, and decision analysis are part of maintenance reliability techniques. Each of the techniques and the proposed combined techniques is explained. The case study used for this enhanced technique was the palm oil mills maintenance problem. The result and possible further enhancement is also discussed

Enhanced maintenance problem recognition techniques and its application to palm oil mills

This paper discusses the application of enhanced maintenance problem recognition techniques. The main contribution of this study is the proposed combined techniques, namely snapshot model, failure mode, effect and criticality analysis (FMECA),Pareto analysis, and decision analysis by using information technology (IT). The snapshot model is part of the maintenance modelling technique while FMECA, Pareto analysis, and decision analysis are part of maintenance reliability techniques.Each of the techniques and the proposed combined techniques is explained. The case study used for this enhanced technique was the palm oil mills maintenance problem. The result and possible further enhancement is also discussed