An integrated MEWMA-ANN scheme towards balanced monitoring and accurate diagnosis of bivariate process mean shifts

Various artificial neural networks (ANN)-based pattern recognition schemes have been developed for monitoring and diagnosis of bivariate process variation in mean shifts. In comparison with the traditional multivariate statistical process control (MSPC) charts, these advanced schemes generally perform better in identifying process mean shifts and provide more effective information towards diagnosing the root causes. However, it seemly less effective for multivariate quality control (MQC) application due to disadvantages in reference bivariate patterns and imbalanced monitoring performance. To achieve ‘balanced monitoring and accurate diagnosis’, this study proposes an integrated multivariate exponentially weighted moving average (MEWMA)-ANN scheme for two-stages monitoring and diagnosis of some reference bivariate patterns. Raw data and statistical features input representations were applied into training of the Synergistic-ANN recognizer for improving patterns discrimination capability. The proposed scheme has resulted in better monitoring – diagnosis performances with smaller false alarm, quick mean shift detection and higher diagnosis accuracy compared to the basic scheme

Quantitative infrared thermography resolved leakage current problem in cathodic protection system

Leakage current problem can happen in Cathodic Protection (CP) system installation. It could affect the performance of underground facilities such as piping, building structure, and earthing system. Worse can happen is rapid corrosion where disturbance to plant operation plus expensive maintenance cost. Occasionally, if it seems, tracing its root cause could be tedious. The traditional method called line current measurement is still valid effective. It involves isolating one by one of the affected underground structures. The recent methods are Close Interval Potential Survey and Pipeline Current Mapper were better and faster. On top of the mentioned method, there is a need to enhance further by synthesizing with the latest visual methods. Therefore, this paper describes research works on Infrared Thermography Quantitative (IRTQ) method as resolution of leakage current problem in CP system. The scope of study merely focuses on tracing the root cause of leakage current occurring at the CP system lube base oil plant. The results of experiment adherence to the hypothesis drawn. Consequently, res

On designing a sequential based EWMA structure for efficient process monitoring

Control chart is a popular technique that is widely used in statistical process control to identify any possible deviations from a stable state of a process. Shewhart charts are famous for identifying larger shifts, while cumulative sum and exponentially weighted moving average control charts are well known for identifying smaller shifts in process parameters. This study examines the performance of a sequential-based EWMA (namely (Formula presented.)) chart for observing the location of a normally distributed process. The performance of (Formula presented.) is oberved by using several overall run length properties (like average, median and standard deviation). The comparative study reveals that the overall performance of the proposed design is better than the existing counterparts. Moreover, the superiority depends on the choice of the design parameters of the proposed chart. A real-life data set from a steel rod manufacturing industry were considered to show the real-life illustration of the proposed design. 2020 The Author(s). Published by Informa UK Limited, trading as Taylor & Francis Group.The authors are thankful to the anonymous reviewer for the constructive comments that helped in improving the initial version of the paper. The author Saddam Akber Abbasi would like to acknowledge Qatar University for providing excellent research facilities. The authors, M. Hafidz Omar and Muhammad Riaz, would also like to acknowledge the research facilities provided by the Deanship of Scientific Research (DSR) at King Fahd University of Petroleum & Minerals (KFUPM).Scopu

Single phase inverter system using proportional resonant current control

This paper presents the harmonic reduction performance of proportional resonant (PR) current controller in single phase inverter system connected to nonlinear load. In the study, proportional resonant current controller and low pass filter is discussed to eliminate low order harmonics injection in single phase inverter system. The potential of nonlinear load in producing harmonics is showed and identified by developing a nonlinear load model using a full bridge rectifier circuit. The modelling and simulation is done in MATLAB Simulink while harmonic spectrum results are obtained using Fast Fourier Transfor. End result show PR current controller capability to overcome the injection of current harmonic problems thus improved the overall total harmonic distortion (THD)

Multivariate Statistical Process Control Charts: An Overview

In this paper we discuss the basic procedures for the implementation of multivariate statistical process control via control charting. Furthermore, we review multivariate extensions for all kinds of univariate control charts, such as multivariate Shewhart-type control charts, multivariate CUSUM control charts and multivariate EWMA control charts. In addition, we review unique procedures for the construction of multivariate control charts, based on multivariate statistical techniques such as principal components analysis (PCA) and partial lest squares (PLS). Finally, we describe the most significant methods for the interpretation of an out-of-control signal.quality control, process control, multivariate statistical process control, Hotelling's T-square, CUSUM, EWMA, PCA, PLS

Control charts for monitoring the mean of AR(1) data

New product development is one of the most powerful but difficult activities in business. It is also a very important factor affecting final product quality. There are many techniques available for new product development. Experimental design is now regarded as one of the most significant techniques. In this article, we will discuss how to use the technique of experimental design in developing a new product - an extrusion press. In order to provide a better understanding of this specific process, a brief description of the extrusion press is presented. To ensure the successful development of the extrusion press, customer requirements and expectations were obtained by detailed market research. The critical and non-critical factors affecting the performance of the extrusion press were identified in preliminary experiments. Through conducting single factorial experiments, the critical factorial levels were determined. The relationships between the performance indexes of the extrusion press and the four critical factors were determined on the basis of multi-factorial experiments. The mathematical models for the performance of the extrusion press were established according to a central composite rotatable design. The best combination of the four critical factors and the optimum performance indexes were determined by optimum design. The results were verified by conducting a confirmatory experiment. Finally, a number of conclusions became evident.

The development of egg hatching and storage machines equipped with cooling and heating systems and iot

The development of egg hatching and storage machines equipped with cooling and heating systems and IoT was for helping chicken breeders to address the issue of chicken production shortages. To produce large numbers of poultry production, eggs hatching is one of the major step that needs to pay attention to. There are several reasons why egg hatching process fails, such as lack of care by hen, eaten by rooster, and unsuitable hatching environment and temperature. In addition, if the eggs are not incubated within 1 week, the eggs will be damaged having producing a hatching machine and egg storage can help the chicken breeders to produce a better amount of chicken production. Internet of Things (IoT) elements such as the Arduino and Blynk are also used to make this egg hatching and storage machine attractive and to meet the needs and requirements of users. The objectives of this study were to design, develop and evaluate the functionality of egg hatching and storage machines in combination with cooling and heating systems along with IoT. Methodology is a technique and method that incorporates methods and approaches used to achieve the objectives and objectives of the study. The model used is the ADDIE model which consists of 5 phases namely Analysis, Design, Development, Implementation, and Evaluation. This product has received expert confirmation in terms of design and functionality. The results show that the egg hatching and storage machine is well developed and can attract users when using this hatching and storage machine

A Proposed Double Moving Average (DMA) Control Chart [TS156.8. W872 2007 f rb].

Teknik carta kawalan telah digunakan secara meluas dalam industri untuk mengawal kualiti proses pengeluaran. Carta kawalan dengan ingatan diperkenalkan sebagai alternatif kepada carta Shewhart untuk pengesanan anjakan tetap proses yang kecil. Control chart techniques have been widely used in industries to monitor the quality of manufacturing processes. Memory control charts are introduced as alternatives to the Shewhart charts for quick detections of small sustaining process shifts

Monitoring of the BTA Deep Hole Drilling Process Using Residual Control Charts

Deep hole drilling methods are used for producing holes with a high lengthto- diameter ratio, good surface finish and straightness. The process is subject to dynamic disturbances usually classified as either chatter vibration or spiralling. In this work, we propose to monitor the BTA drilling process using control charts to detect chatter as early as possible and to secure production with high quality. These control charts use the residuals obtained from a model which describes the variation in the amplitude of the relevant frequencies of the process. The results showed that chatter is detected and some alarm signals are related to changing physical conditions of the process. --