A hybrid grey wolf optimizer for process planning optimization with precedence constraints

Process planning optimization is a well-known NP-hard combinatorial problem extensively studied in the scientific community. Its main components include operation sequencing, selection of manufacturing resources and determination of appropriate setup plans. These problems require metaheuristic-based approaches in order to be effectively and efficiently solved. Therefore, to optimize the complex process planning problem, a novel hybrid grey wolf optimizer (HGWO) is proposed. The traditional grey wolf optimizer (GWO) is improved by employing genetic strategies such as selection, crossover and mutation which enhance global search abilities and convergence of the traditional GWO. Precedence relationships among machining operations are taken into account and precedence constraints are modeled using operation precedence graphs and adjacency matrices. Constraint handling heuristic procedure is adopted to move infeasible solutions to a feasible domain. Minimization of the total weighted machining cost of a process plan is adopted as the objective and three experimental studies that consider three different prismatic parts are conducted. Comparative analysis of the obtained cost values, as well as the convergence analysis, are performed and the HGWO approach demonstrated effectiveness and flexibility in finding optimal and near-optimal process plans. On the other side, comparative analysis of computational times and execution times of certain MATLAB functions showed that the HGWO have good time efficiency but limited since it requires more time compared to considered hybrid and traditional algorithms. Potential directions to improving efficiency and performances of the proposed approach are given in conclusions.Web of Science1423art. no. 736

Improved Discrete Grey Wolf Optimizer

International audienc

Comparison of popular evolutionary algorithms.

In flexible job shop scheduling problem (FJSP), the collision of bidirectional rail guided vehicles (RGVs) directly affects RGVs scheduling, and it is closely coupled with the allocation of production equipment, which directly affects the production efficiency. In this problem, taking minimizing the maximum completion time of RGVs and minimizing the maximum completion time of products as multi-objectives a dual-resource integrated scheduling model of production equipment and RGVs considering conflict-free routing problem (CFRP) is proposed. To solve the model, a multi-objective improved discrete grey wolf optimizer (MOID-GWO) is designed. Further, the performance of popular multi-objective evolutionary algorithms (MOEAs) such as NSGA-Ⅱ, SPEA2 and MOPSO are selected for comparative test. The results show that, among 42 instances of different scales designed, 37, 34 and 28 instances in MOID-GWO are superior to the comparison algorithms in metrics of generational distance (GD), inverted GD (IGD) and Spread, respectively. Moreover, in metric of Convergence and Diversity (CD), the Pareto frontier (PF) obtained by MOID-GWO is closer to the optimal solution. Finally, taking the production process of a construction machinery equipment component as an example, the validity and feasibility of the model and algorithm are verified.</div

Schematic diagram of RGV transport tasks.

In flexible job shop scheduling problem (FJSP), the collision of bidirectional rail guided vehicles (RGVs) directly affects RGVs scheduling, and it is closely coupled with the allocation of production equipment, which directly affects the production efficiency. In this problem, taking minimizing the maximum completion time of RGVs and minimizing the maximum completion time of products as multi-objectives a dual-resource integrated scheduling model of production equipment and RGVs considering conflict-free routing problem (CFRP) is proposed. To solve the model, a multi-objective improved discrete grey wolf optimizer (MOID-GWO) is designed. Further, the performance of popular multi-objective evolutionary algorithms (MOEAs) such as NSGA-Ⅱ, SPEA2 and MOPSO are selected for comparative test. The results show that, among 42 instances of different scales designed, 37, 34 and 28 instances in MOID-GWO are superior to the comparison algorithms in metrics of generational distance (GD), inverted GD (IGD) and Spread, respectively. Moreover, in metric of Convergence and Diversity (CD), the Pareto frontier (PF) obtained by MOID-GWO is closer to the optimal solution. Finally, taking the production process of a construction machinery equipment component as an example, the validity and feasibility of the model and algorithm are verified.</div

Pareto front obtained by the proposed MOID-GWO.

In flexible job shop scheduling problem (FJSP), the collision of bidirectional rail guided vehicles (RGVs) directly affects RGVs scheduling, and it is closely coupled with the allocation of production equipment, which directly affects the production efficiency. In this problem, taking minimizing the maximum completion time of RGVs and minimizing the maximum completion time of products as multi-objectives a dual-resource integrated scheduling model of production equipment and RGVs considering conflict-free routing problem (CFRP) is proposed. To solve the model, a multi-objective improved discrete grey wolf optimizer (MOID-GWO) is designed. Further, the performance of popular multi-objective evolutionary algorithms (MOEAs) such as NSGA-Ⅱ, SPEA2 and MOPSO are selected for comparative test. The results show that, among 42 instances of different scales designed, 37, 34 and 28 instances in MOID-GWO are superior to the comparison algorithms in metrics of generational distance (GD), inverted GD (IGD) and Spread, respectively. Moreover, in metric of Convergence and Diversity (CD), the Pareto frontier (PF) obtained by MOID-GWO is closer to the optimal solution. Finally, taking the production process of a construction machinery equipment component as an example, the validity and feasibility of the model and algorithm are verified.</div

An example of DRISP-PERCFR.

In flexible job shop scheduling problem (FJSP), the collision of bidirectional rail guided vehicles (RGVs) directly affects RGVs scheduling, and it is closely coupled with the allocation of production equipment, which directly affects the production efficiency. In this problem, taking minimizing the maximum completion time of RGVs and minimizing the maximum completion time of products as multi-objectives a dual-resource integrated scheduling model of production equipment and RGVs considering conflict-free routing problem (CFRP) is proposed. To solve the model, a multi-objective improved discrete grey wolf optimizer (MOID-GWO) is designed. Further, the performance of popular multi-objective evolutionary algorithms (MOEAs) such as NSGA-Ⅱ, SPEA2 and MOPSO are selected for comparative test. The results show that, among 42 instances of different scales designed, 37, 34 and 28 instances in MOID-GWO are superior to the comparison algorithms in metrics of generational distance (GD), inverted GD (IGD) and Spread, respectively. Moreover, in metric of Convergence and Diversity (CD), the Pareto frontier (PF) obtained by MOID-GWO is closer to the optimal solution. Finally, taking the production process of a construction machinery equipment component as an example, the validity and feasibility of the model and algorithm are verified.</div

Distribution of practical case.

In flexible job shop scheduling problem (FJSP), the collision of bidirectional rail guided vehicles (RGVs) directly affects RGVs scheduling, and it is closely coupled with the allocation of production equipment, which directly affects the production efficiency. In this problem, taking minimizing the maximum completion time of RGVs and minimizing the maximum completion time of products as multi-objectives a dual-resource integrated scheduling model of production equipment and RGVs considering conflict-free routing problem (CFRP) is proposed. To solve the model, a multi-objective improved discrete grey wolf optimizer (MOID-GWO) is designed. Further, the performance of popular multi-objective evolutionary algorithms (MOEAs) such as NSGA-Ⅱ, SPEA2 and MOPSO are selected for comparative test. The results show that, among 42 instances of different scales designed, 37, 34 and 28 instances in MOID-GWO are superior to the comparison algorithms in metrics of generational distance (GD), inverted GD (IGD) and Spread, respectively. Moreover, in metric of Convergence and Diversity (CD), the Pareto frontier (PF) obtained by MOID-GWO is closer to the optimal solution. Finally, taking the production process of a construction machinery equipment component as an example, the validity and feasibility of the model and algorithm are verified.</div

Data set distribution.

In flexible job shop scheduling problem (FJSP), the collision of bidirectional rail guided vehicles (RGVs) directly affects RGVs scheduling, and it is closely coupled with the allocation of production equipment, which directly affects the production efficiency. In this problem, taking minimizing the maximum completion time of RGVs and minimizing the maximum completion time of products as multi-objectives a dual-resource integrated scheduling model of production equipment and RGVs considering conflict-free routing problem (CFRP) is proposed. To solve the model, a multi-objective improved discrete grey wolf optimizer (MOID-GWO) is designed. Further, the performance of popular multi-objective evolutionary algorithms (MOEAs) such as NSGA-Ⅱ, SPEA2 and MOPSO are selected for comparative test. The results show that, among 42 instances of different scales designed, 37, 34 and 28 instances in MOID-GWO are superior to the comparison algorithms in metrics of generational distance (GD), inverted GD (IGD) and Spread, respectively. Moreover, in metric of Convergence and Diversity (CD), the Pareto frontier (PF) obtained by MOID-GWO is closer to the optimal solution. Finally, taking the production process of a construction machinery equipment component as an example, the validity and feasibility of the model and algorithm are verified.</div

Trajectories of the RGVs obtained by MOID-GWO.

In flexible job shop scheduling problem (FJSP), the collision of bidirectional rail guided vehicles (RGVs) directly affects RGVs scheduling, and it is closely coupled with the allocation of production equipment, which directly affects the production efficiency. In this problem, taking minimizing the maximum completion time of RGVs and minimizing the maximum completion time of products as multi-objectives a dual-resource integrated scheduling model of production equipment and RGVs considering conflict-free routing problem (CFRP) is proposed. To solve the model, a multi-objective improved discrete grey wolf optimizer (MOID-GWO) is designed. Further, the performance of popular multi-objective evolutionary algorithms (MOEAs) such as NSGA-Ⅱ, SPEA2 and MOPSO are selected for comparative test. The results show that, among 42 instances of different scales designed, 37, 34 and 28 instances in MOID-GWO are superior to the comparison algorithms in metrics of generational distance (GD), inverted GD (IGD) and Spread, respectively. Moreover, in metric of Convergence and Diversity (CD), the Pareto frontier (PF) obtained by MOID-GWO is closer to the optimal solution. Finally, taking the production process of a construction machinery equipment component as an example, the validity and feasibility of the model and algorithm are verified.</div

Optional machines of practical case.

In flexible job shop scheduling problem (FJSP), the collision of bidirectional rail guided vehicles (RGVs) directly affects RGVs scheduling, and it is closely coupled with the allocation of production equipment, which directly affects the production efficiency. In this problem, taking minimizing the maximum completion time of RGVs and minimizing the maximum completion time of products as multi-objectives a dual-resource integrated scheduling model of production equipment and RGVs considering conflict-free routing problem (CFRP) is proposed. To solve the model, a multi-objective improved discrete grey wolf optimizer (MOID-GWO) is designed. Further, the performance of popular multi-objective evolutionary algorithms (MOEAs) such as NSGA-Ⅱ, SPEA2 and MOPSO are selected for comparative test. The results show that, among 42 instances of different scales designed, 37, 34 and 28 instances in MOID-GWO are superior to the comparison algorithms in metrics of generational distance (GD), inverted GD (IGD) and Spread, respectively. Moreover, in metric of Convergence and Diversity (CD), the Pareto frontier (PF) obtained by MOID-GWO is closer to the optimal solution. Finally, taking the production process of a construction machinery equipment component as an example, the validity and feasibility of the model and algorithm are verified.</div