Rotating machine prognostics using system-level models

The prognostics of rotating machines is crucial for the reliable and safe operation as well as maximizing usage time. Many reliability studies focus on component-level prognostics. However, in many cases, the desired information is the residual life of the system, rather than the lifetimes of its constituent components. This review paper focuses on system-level prognostic techniques that can be applied to rotating machinery. These approaches use multi-dimensional condition monitoring data collected from different parts of the system of interest to predict the remaining useful life at the system level. The working principles, merits and drawbacks as well as field of applications of these techniques are summarized

Multidimensional prognostics for rotating machinery: A review

open access articleDetermining prognosis for rotating machinery could potentially reduce maintenance costs and improve safety and avail- ability. Complex rotating machines are usually equipped with multiple sensors, which enable the development of multidi- mensional prognostic models. By considering the possible synergy among different sensor signals, multivariate models may provide more accurate prognosis than those using single-source information. Consequently, numerous research papers focusing on the theoretical considerations and practical implementations of multivariate prognostic models have been published in the last decade. However, only a limited number of review papers have been written on the subject. This article focuses on multidimensional prognostic models that have been applied to predict the failures of rotating machinery with multiple sensors. The theory and basic functioning of these techniques, their relative merits and draw- backs and how these models have been used to predict the remnant life of a machine are discussed in detail. Furthermore, this article summarizes the rotating machines to which these models have been applied and discusses future research challenges. The authors also provide seven evaluation criteria that can be used to compare the reviewed techniques. By reviewing the models reported in the literature, this article provides a guide for researchers considering prognosis options for multi-sensor rotating equipment

Bearing remain life prediction based on weighted complex SVM models

Aiming to achieve the bearing remaining life prediction, this research proposed a method based on the weighted complex support vector machine (SVM) model. Firstly, the features are extracted by time domain, time-frequency domain method, so as the extract the original features. However, the extracted original features still with high dimensional and include superfluous information, the multi-features fusion technique principal component analysis (PCA) is used to merge the features and reduce the dimension. And the bearing degradation indicator is constructed based on the first principal component, which can indicate the bearing early failure state precisely. Then, based on the life condition indicator, the weighted complex SVM model is used to achieve the bearing remain life prediction, in this model, the particle swarm algorithm (PSO) method is used to select the SVM internal parameters, the phase space reconstruction algorithm is used to determine the structure of the SVM. Cases of actual were analyzed, the results proved the effectiveness of the methodology

Fusion and comparison of prognostic models for remaining useful life of aircraft systems

Changes in the performance of an aircraft system will straightforwardly affect the safe operation of the aircraft, and the technical requirements of Prognostics and Health Management (PHM) are highly relevant. Remaining Useful Life (RUL) prediction, part of the core technologies of PHM, is a cutting-edge innovation being worked on lately and an effective means to advance the change of upkeep support mode and work on the framework's security, unwavering quality, and economic reasonableness. This paper summarizes a detailed preliminary literature review and comparison of different prognostic approaches and the forecasting methods' taxonomy, the methodology's details, and provides its application to aircraft systems. It also provides a brief introduction to the predictive maintenance concept and condition-based maintenance (CBM). This article uses several predictive models to predict RUL and classifies conventional regression algorithms according to the similarity in function and form of the algorithms. More classical algorithms in each category are selected to compare the prediction results, and finally, the combined effects of the RUL prediction are obtained by weighted fusion, accuracy, and compatibility. The performance of the proposed models is assessed based on evaluations of RUL acquired from the hybrid and individual predictive models. This correlation depends on the most current prognostic metrics. The outcomes show that the proposed strategy develops precision, robustness, and adaptability. Hence, the work in this paper shall enrich the advancement of predictive maintenance and modern innovation of prognostic development

Fault Diagnosis and Failure Prognostics of Lithium-ion Battery based on Least Squares Support Vector Machine and Memory Particle Filter Framework

123456A novel data driven approach is developed for fault diagnosis and remaining useful life (RUL) prognostics for lithium-ion batteries using Least Square Support Vector Machine (LS-SVM) and Memory-Particle Filter (M-PF). Unlike traditional data-driven models for capacity fault diagnosis and failure prognosis, which require multidimensional physical characteristics, the proposed algorithm uses only two variables: Energy Efficiency (EE), and Work Temperature. The aim of this novel framework is to improve the accuracy of incipient and abrupt faults diagnosis and failure prognosis. First, the LSSVM is used to generate residual signal based on capacity fade trends of the Li-ion batteries. Second, adaptive threshold model is developed based on several factors including input, output model error, disturbance, and drift parameter. The adaptive threshold is used to tackle the shortcoming of a fixed threshold. Third, the M-PF is proposed as the new method for failure prognostic to determine Remaining Useful Life (RUL). The M-PF is based on the assumption of the availability of real-time observation and historical data, where the historical failure data can be used instead of the physical failure model within the particle filter. The feasibility of the framework is validated using Li-ion battery prognostic data obtained from the National Aeronautic and Space Administration (NASA) Ames Prognostic Center of Excellence (PCoE). The experimental results show the following: (1) fewer data dimensions for the input data are required compared to traditional empirical models; (2) the proposed diagnostic approach provides an effective way of diagnosing Li-ion battery fault; (3) the proposed prognostic approach can predict the RUL of Li-ion batteries with small error, and has high prediction accuracy; and, (4) the proposed prognostic approach shows that historical failure data can be used instead of a physical failure model in the particle filter

Similarity-based information fusion grey model for remaining useful life prediction of aircraft engines

The file attached to this record is the author's final peer reviewed version. The Publisher's final version can be found by following the DOI link.Purpose Online health monitoring of large complex equipment has become a trend in the field of equipment diagnostics and prognostics due to the rapid development of sensing and computing technologies. The purpose of this paper is to construct a more accurate and stable grey model based on similar information fusion to predict the real-time remaining useful life (RUL) of aircraft engines. Design/methodology/approach First, a referential database is created by applying multiple linear regressions on historical samples. Then similarity matching is conducted between the monitored engine and historical samples. After that, an information fusion grey model is applied to predict the future degradation trajectory of the monitored engine considering the latest trend of monitored sensory data and long-term trends of several similar referential samples, and the real-time RUL is obtained correspondingly. Findings The results of comparative analysis reveal that the proposed model, which is called similarity-based information fusion grey model (SIFGM), could provide better RUL prediction from the early degradation stage. Furthermore, SIFGM is still able to predict system failures relatively accurately when only partial information of the referential samples is available, making the method a viable choice when the historical whole life cycle data are scarce. Research limitations/implications The prediction of SIFGM method is based on a single monotonically changing health indicator (HI) synthesized from monitoring sensory signals, which is assumed to be highly relevant to the degradation processes of the engine. Practical implications The SIFGM can be used to predict the degradation trajectories and RULs of those online condition monitoring systems with similar irreversible degradation behaviors before failure occurs, such as aircraft engines and centrifugal pumps. Originality/value This paper introduces the similarity information into traditional GM(1,1) model to make it more suitable for long-term RUL prediction and also provide a solution of similarity-based RUL prediction with limited historical whole life cycle data

Reliability analysis for automobile engines: conditional inference trees

The reliability model with covariates for machinery parts has been extensively studied by the proportional hazards model (PHM) and its variants. However, it is not straightforward to provide business recommendations based on the results of the PHM. We use a novel method, namely the Conditional Inference Tree, to conduct the reliability analysis for the automobile engines data, provided by a UK fleet company. We find that the reliability of automobile engines is significantly related to the vehicle age, early failure, and repair history. Our tree-structured model can be easily interpreted, and tangible business recommendations are provided for the fleet management and maintenance

Multidimensional prognostics for rotating machinery: A review

Determining prognosis for rotating machinery could potentially reduce maintenance costs and improve safety and availability. Complex rotating machines are usually equipped with multiple sensors, which enable the development of multidimensional prognostic models. By considering the possible synergy among different sensor signals, multivariate models may provide more accurate prognosis than those using single-source information. Consequently, numerous research papers focusing on the theoretical considerations and practical implementations of multivariate prognostic models have been published in the last decade. However, only a limited number of review papers have been written on the subject. This article focuses on multidimensional prognostic models that have been applied to predict the failures of rotating machinery with multiple sensors. The theory and basic functioning of these techniques, their relative merits and drawbacks and how these models have been used to predict the remnant life of a machine are discussed in detail. Furthermore, this article summarizes the rotating machines to which these models have been applied and discusses future research challenges. The authors also provide seven evaluation criteria that can be used to compare the reviewed techniques. By reviewing the models reported in the literature, this article provides a guide for researchers considering prognosis options for multi-sensor rotating equipment

Review of Health Prognostics and Condition Monitoring of Electronic Components

To meet the specifications of low cost, highly reliable electronic devices, fault diagnosis techniques play an essential role. It is vital to find flaws at an early stage in design, components, material, or manufacturing during the initial phase. This review paper attempts to summarize past development and recent advances in the areas about green manufacturing, maintenance, remaining useful life (RUL) prediction, and like. The current state of the art in reliability research for electronic components, mainly includes failure mechanisms, condition monitoring, and residual lifetime evaluation is explored. A critical analysis of reliability studies to identify their relative merits and usefulness of the outcome of these studies' vis-a-vis green manufacturing is presented. The wide array of statistical, empirical, and intelligent tools and techniques used in the literature are then identified and mapped. Finally, the findings are summarized, and the central research gap is highlighted

Data-driven prognosis method using hybrid deep recurrent neural network

Prognostics and health management (PHM) has attracted increasing attention in modern manufacturing systems to achieve accurate predictive maintenance that reduces production downtime and enhances system safety. Remaining useful life (RUL) prediction plays a crucial role in PHM by providing direct evidence for a cost-effective maintenance decision. With the advances in sensing and communication technologies, data-driven approaches have achieved remarkable progress in machine prognostics. This paper develops a novel data-driven approach to precisely estimate the remaining useful life of machines using a hybrid deep recurrent neural network (RNN). The long short-term memory (LSTM) layers and classical neural networks are combined in the deep structure to capture the temporal information from the sequential data. The sequential sensory data from multiple sensors data can be fused and directly used as input of the model. The extraction of handcrafted features that relies heavily on prior knowledge and domain expertise as required by traditional approaches is avoided. The dropout technique and decaying learning rate are adopted in the training process of the hybrid deep RNN structure to increase the learning efficiency. A comprehensive experimental study on a widely used prognosis dataset is carried out to show the outstanding effectiveness and superior performance of the proposed approach in RUL prediction. © 2020 Elsevier B.V