Gearbox Fault Diagnosis Method Based on Improved MobileNetV3 and Transfer Learning

Under different working conditions of gearbox, the feature extraction of fault signals is difficult, and large difference in data distribution affects the fault diagnosis results. Based on the problems, the research proposes a method based on improved MobileNetV3 network and transfer learning (TL-Pro-MobilenetV3 network). Three time-frequency analysis methods are used to obtain time-frequency distribution. Among them, short time Fourier transform (STFT) combined with Pro-MobilenetV3 network takes the shortest time and has the highest accuracy. Furthermore, transfer learning is introduced into the model, and the optimal training parameters are selected training the network. Using the dataset from Southeast University, the TL-Pro-MobilenetV3 model is compared with four classical fault diagnosis models. The experimental results show the accuracy of the method proposed can reach 100% and the training time is the shortest in two working conditions, proving the proposed model has a good performance in generalization ability, recognition accuracy and training time

Quantized Deep Transfer Learning - Gearbox Fault Diagnosis on Edge Devices

This study has designed and implemented a deep transfer learning (DTL) model-based framework that takes an input time series of gearbox vibration patterns, which are accelerometer readings. It classifies the gear’s damage type from a predefined catalog. Industrial gearboxes are often operated even after damage because damage detection is formidable. It causes a lot of wear and tear, which leads to more repair costs. With this proposed DTL model-based framework, at an early stage, gearbox damage can be detected so that gears can be replaced immediately with less repair cost. The proposed methodology involves training a convolutional neural network (CNN) model using a transfer learning technique on a predefined dataset of eight types of gearbox conditions. Then, using quantization, the size of the CNN model is reduced, leading to easy inference on edge and embedded devices. An accuracy of 99.49 % using transfer learning of the VGG16 model is achieved, pre-trained on the Imagenet dataset. Other models and architectures were also tested, but VGG16 emerged as the winner. The methodology also addresses the problem of deployment on edge/embedded devices, as in most cases, accurate models are too heavy to be used in the industry due to memory and computation power constraints in embedded devices. This is done with the help of quantization, enabling the proposed model to be deployed on devices like the Raspberry Pi, leading to inference on the go without the need for the internet and cloud computing. Consequently, the current methodology achieved a 4x reduction in model size with the help of INT8 Quantization

Deep transfer learning for machine diagnosis: From sound and music recognition to bearing fault detection

Today’s deep learning strategies require ever‐increasing computational efforts and demand for very large amounts of labelled data. Providing such expensive resources for machine diagnosis is highly challenging. Transfer learning recently emerged as a valuable approach to address these issues. Thus, the knowledge learned by deep architectures in different scenarios can be reused for the purpose of machine diagnosis, minimizing data collecting efforts. Existing research provides evidence that networks pre‐trained for image recognition can classify machine vibrations in the time‐frequency domain by means of transfer learning. So far, however, there has been little discussion about the potentials included in networks pre‐trained for sound recognition, which are inherently suited for time‐frequency tasks. This work argues that deep architectures trained for music recognition and sound detection can perform machine diagnosis. The YAMNet convolutional network was designed to serve extremely efficient mobile applications for sound detection, and it was originally trained on millions of data extracted from YouTube clips. That framework is employed to detect bearing faults for the CWRU dataset. It is shown that transferring knowledge from sound and music recognition to bearing fault detection is successful. The maximum accuracy is achieved using a few hundred data for fine‐tuning the fault diagnosis model

Fault diagnosis-based SDG transfer for zero-sample fault symptom

The traditional fault diagnosis models cannot achieve good fault diagnosis accuracy when a new unseen fault class appears in the test set, but there is no training sample of this fault in the training set. Therefore, studying the unseen cause-effect problem of fault symptoms is extremely challenging. As various faults often occur in a chemical plant, it is necessary to perform fault causal-effect diagnosis to find the root cause of the fault. However, only some fault causal-effect data are always available to construct a reliable causal-effect diagnosis model. Another worst thing is that measurement noise often contaminates the collected data. The above problems are very common in industrial operations. However, past-developed data-driven approaches rarely include causal-effect relationships between variables, particularly in the zero-shot of causal-effect relationships. This would cause incorrect inference of seen faults and make it impossible to predict unseen faults. This study effectively combines zero-shot learning, conditional variational autoencoders (CVAE), and the signed directed graph (SDG) to solve the above problems. Specifically, the learning approach that determines the cause-effect of all the faults using SDG with physics knowledge to obtain the fault description. SDG is used to determine the attributes of the seen and unseen faults. Instead of the seen fault label space, attributes can easily create an unseen fault space from a seen fault space. After having the corresponding attribute spaces of the failure cause, some failure causes are learned in advance by a CVAE model from the available fault data. The advantage of the CVAE is that process variables are mapped into the latent space for dimension reduction and measurement noise deduction; the latent data can more accurately represent the actual behavior of the process. Then, with the extended space spanned by unseen attributes, the migration capabilities can predict the unseen causes of failure and infer the causes of the unseen failures. Finally, the feasibility of the proposed method is verified by the data collected from chemical reaction processes

Multi-Band Frequency Window for Time-Frequency Fault Diagnosis of Induction Machines

[EN] Induction machines drive many industrial processes and their unexpected failure can cause heavy producti on losses. The analysis of the current spectrum can identify online the characteristic fault signatures at an early stage, avoiding unexpected breakdowns. Nevertheless, frequency domain analysis requires stable working conditions, which is not the case for wind generators, motors driving varying loads, and so forth. In these cases, an analysis in the time-frequency domain¿such as a spectrogram¿is required for detecting faults signatures. The spectrogram is built using the short time Fourier transform, but its resolution depends critically on the time window used to generate it¿short windows provide good time resolution but poor frequency resolution, just the opposite than long windows. Therefore, the window must be adapted at each time to the shape of the expected fault harmonics, by highly skilled maintenance personnel. In this paper this problem is solved with the design of a new multi-band window, which generates simultaneously many different narrow-band current spectrograms and combines them into as single, high resolution one, without the need of manual adjustments. The proposed method is validated with the diagnosis of bar breakages during the start-up of a commercial induction motor.This research was funded by the Spanish "Ministerio de Ciencia, Innovacion y Universidades (MCIU)", the "Agencia Estatal de Investigacion (AEI)" and the "Fondo Europeo de Desarrollo Regional (FEDER)" in the framework of the "Proyectos I+D+i - Retos Investigacion 2018", project reference RTI2018-102175-B-I00 (MCIU/AEI/FEDER, UE).Burriel-Valencia, J.; Puche-Panadero, R.; Martinez-Roman, J.; Riera-Guasp, M.; Sapena-Bano, A.; Pineda-Sanchez, M. (2019). Multi-Band Frequency Window for Time-Frequency Fault Diagnosis of Induction Machines. Energies. 12(17):1-18. https://doi.org/10.3390/en12173361S118121