Understanding Switched-Flux Machines: A MMF-Permeance Model and Magnetic Equivalent Circuit Approach

Due to their particular structure, switched-flux permanent magnet machines have become a very interesting alternative for many applications. This is why some recent studies have been focused in the understanding of the operating mechanism of these machines via the MMF-permeance modelling. However, the models that can be found in the literature make some simplifications that reduce their accuracy when predicting the performance of switched-flux machines. For example, the models that can be found in the literature are commonly not precise enough for machines with a wide slot, because the influence of the modulator of the primary side of the machine is neglected. In this article, a precise analytical model is developed for a 6/13 C-Core switched-flux machine via a combination of a magnetic equivalent circuit and a MMF-permeance model. The model is based on the magnetic field modulation principle. The analytical model is used to explain the flux focusing effect and the force generation mechanism of switched-flux machines. A new concept of PM field harmonic efficiency ratio is used to identify the most efficient PM field harmonics of 2 switched-flux machines. The precision of the model is validated via 2D and 3D Finite Element Method simulations, and experimental measurements that were obtained with a linear machine prototype. The results show that the model can predict the performance of switched-flux machines with a high accuracy level

Mechanical Fault Detection in Induction Motor Drives through Stator Current Monitoring - Theory and Application Examples

Available from: http://sciyo.com/articles/show/title/mechanical-fault-detection-in-induction-motor-drives-through-stator-current-monitoring-theory-and-apIn a wide variety of industrial applications, an increasing demand exists to improve the reliability and availability of induction motor drives. Common failures occurring in such drives can be classified into electrical and mechanical faults (rotor eccentricity, bearing faults, shaft misalignment, load unbalance, gearbox fault or general failure in the load part of the drive). Mechanical faults are most commonly detected through vibration or noise monitoring, but stator current monitoring is an interesting alternative. Indeed, current sensors are cost-effective, easy to implement, and most drives already contain such sensors for protection and control purposes. However, the effects of mechanical faults on the stator currents are more indirect compared to vibration or noise analysis. This work focuses on various aspects of mechanical fault detection through stator current monitoring, starting from a general theoretical analysis to signal processing methods for fault detection and several application examples

Rotors on Active Magnetic Bearings: Modeling and Control Techniques

In the last decades the deeper and more detailed understanding of rotating machinery dynamic behavior facilitated the study and the design of several devices aiming at friction reduction, vibration damping and control, rotational speed increase and mechanical design optimization. Among these devices a promising technology is represented by active magnetic actuators which found a great spread in rotordynamics and in high precision applications due to (a) the absence of all fatigue and tribology issues motivated by the absence of contact, (b) the small sensitivity to the operating conditions, (c) the wide possibility of tuning even during operation, (d) the predictability of the behavior. This technology can be classified as a typical mechatronic product due to its nature which involves mechanical, electrical and control aspects, merging them in a single system. The attractive potential of active magnetic suspensions motivated a considerable research effort for the past decade focused mostly on electrical actuation subsystem and control strategies. Examples of application areas are: (a) Turbomachinery, (b) Vibration isolation, (c) Machine tools and electric drives, (d) Energy storing flywheels, (e) Instruments in space and physics, (f) Non-contacting suspensions for micro-techniques, (g) Identification and test equipment in rotordynamics. This chapter illustrates the design, the modeling, the experimental tests and validation of all the subsystems of a rotors on a five-axes active magnetic suspension. The mechanical, electrical, electronic and control strategies aspects are explained with a mechatronic approach evaluating all the interactions between them. The main goals of the manuscript are: • Illustrate the design and the modeling phases of a five-axes active magnetic suspension; • Discuss the design steps and the practical implementation of a standard suspension control strategy; • Introduce an off-line technique of electrical centering of the actuators; • Illustrate the design steps and the practical implementation of an online rotor selfcentering control technique. The experimental test rig is a shaft (Weight: 5.3 kg. Length: 0.5 m) supported by two radial and one axial cylindrical active magnetic bearings and powered by an asynchronous high frequency electric motor. The chapter starts on an overview of the most common technologies used to support rotors with a deep analysis of their advantages and drawbacks with respect to active magnetic bearings. Furthermore a discussion on magnetic suspensions state of the art is carried out highlighting the research efforts directions and the goals reached in the last years. In the central sections, a detailed description of each subsystem is performed along with the modeling steps. In particular the rotor is modeled with a FE code while the actuators are considered in a linearized model. The last sections of the chapter are focused on the control strategies design and the experimental tests. An off-line technique of actuators electrical centering is explained and its advantages are described in the control design context. This strategy can be summarized as follows. Knowing that: a) each actuation axis is composed by two electromagnets; b) each electromagnet needs a current closed-loop control; c) the bandwidth of this control is depending on the mechanical airgap, then the technique allows to obtain the same value of the closed-loop bandwidth of the current control of both the electromagnets of the same actuation axis. This approach improves performance and gives more steadiness to the control behavior. The decentralized approach of the control strategy allowing the full suspensions on five axes is illustrated from the design steps to the practical implementation on the control unit. Furthermore a selfcentering technique is described and implemented on the experimental test rig: this technique uses a mobile notch filter synchronous with the rotational speed and allows the rotor to spin around its mass center. The actuators are not forced to counteract the unbalance excitation avoiding saturations. Finally, the experimental tests are carried out on the rotor to validate the suspension control, the off-line electrical centering and the selfcentering technique. The numerical and experimental results are superimposed and compared to prove the effectiveness of the modeling approach

Acoustic noise radiated by PWM-controlled induction machine drives

This paper investigates the acoustic noise radiated from two nominally identical induction motors when fed from sinusoidal, and asymmetric regular sampling subharmonic and space-vector pulsewidth modulation (PWM) converters. The theory for analyzing the noise spectrum is developed further to account for the interaction between the motor and the drive. It is shown that manufacturing tolerances can result in significant differences in the noise level emitted from nominally identical motors, and that mechanical resonances can result in extremely high noise emissions. Such resonances can be induced by stator and rotor slot air-gap field harmonics due to the fundamental component of current, and by the interaction between the airgap field harmonics produced by the fundamental and the PWM harmonic currents. The significance of the effect of PWM strategy on the noise is closely related to the mechanical resonance with vibration mode order zero, while the PWM strategy will be critical only if the dominant cause of the emitted noise is the interaction of the fundamental air-gap field and PWM harmonic

Brushless asynchronous induction machines with leading VAR capability

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Flux Reversal Machine Design

Flux reversal permanent magnet machines (FRPMMs) have a simple reluctance rotor and a stator with armature windings and permanent magnets (PMs). Due to the high torque density and high efficiency of FRPMMs, they have been widely used in many applications such as electric vehicle, wind power generation, etc. However, the general design method of FRPMMs has not been established in books. Therefore, this chapter will focus on introducing an analytical design method, which allows for fast design of FRPMMs. First of all, the analytical sizing equations are deduced based on a magneto motive force (MMF)-permeance model. After that, the effects of some key performances including average torque, pulsating torque, power factor, and PM demagnetization are analyzed. Moreover, the feasible slot-pole combinations are summarized and the corresponding winding type of each combination is recommended in order to maximize the output torque. Besides, the detailed geometric design of stator and rotor are presented. Finally, a case study is presented to help readers better understand the introduced design methodology

Magnetic Gears and Magnetically Geared Electrical Machines with Reduced Rare-Earth Materials

This thesis covers a new emerging class of electrical machines, namely, Magnetic Gears (MGs) and Magnetically Geared Machines (MGMs). This particular kind of gears/machines are able of either scaling up or down the revolution-per-minute to meet various load profiles as in the case of mechanical gearboxes. Mechanical gearboxes have historically dominated various applications due to their relatively high torque density. However, mechanical gearboxes require physical contact between the rotational components, whereas MGs and MGMs accomplish fundamentally the same function via a contactless mechanism. This physical isolation between the rotational components lead to several advantages in a favor of MGs and MGMs over mechanical gearboxes. Although MGs and MGMs can potentially provide a solution for some of the practical issues of mechanical gears, MGs and MGMs have two major challenges that researchers have been trying to address. Those challenges are the high usage of rare-earth Permeant Magnet (PM) materials and the relatively complex mechanical structure of MGs and MGMs both of which are a consequence of the multi-airgap design. As in any engineering field, materials play a significant role and present a trad-off between the performance and cost. In addition to the previous trad-off, the concern with rare-earth PM materials is sustainability as well as price fluctuations. Current research in electrical machines demonstrate real initiatives to reduce the cost of electrical machines by reducing/eliminating the PM rare-earth content while attempting to maintain a competitive electromagnetic performance. Most advanced electrical machines use Dy-NdFeB PM with high energy product at elevated temperatures. Dysprosium (Dy) is one of heavy rare-earth elements and the key source of the price volatility. As a consequence, this thesis aims to address foregoing PM material challenges and investigate the electromagnetic performance of designs that blend different PM types in the context of MGs and MGMs. In addition, practical designs will be proposed in order to reduce the complexity related to the nature of MGs and MGMs

Analytical Model of Modular Spoke-Type Permanent Magnet Machines for In-Wheel Traction Applications

This paper proposes an analytical model of modular spoke-type permanent magnet (MSTPM) machines based on air-gap field modulation (AFM) theory. Firstly, a fundamental AFM model of open-circuit MSTPM machines is introduced. The open-circuit air-gap field of MSTPM machines is determined by three fundamental elements including the primitive magnetizing magnetomotive force (MMF) produced by permanent magnet (PM), and two modulators which consist of stator and rotor permeance. The analytical MMF excited by PM (PM-MMF) can be calculated by using magnetic circuit method, while the stator and rotor permeance models are developed based on relative permeance (RP) method. Thereafter, a general model is proposed to calculate the open-circuit back electromotive force (EMF) of MSTPM machines. Further, the winding inductance model is established on the basis of equivalent magnetic circuit method and RP model. Finally, the machine performance is predicted by the analytical model, and verified by both finite element analysis (FEA) and experimental results

Design and Control of Electrically Excited Synchronous Machines for Vehicle Applications

Electrically excited synchronous machines (EESMs) are becoming an alternative to permanent magnet synchronous machines (PMSMs) in electric vehicles (EVs). This mainly attributes to the zero usage of rare-earth materials, as well as the ability to achieve high starting torque, the effectiveness to do field weakening and the flexibility to adjust power factor provided by EESMs. Furthermore, in case of converter failure at high speed, safety can be improved by shutting down the field current in EESMs. The purpose of this study is to investigate the potential application of EESMs in EVs. To achieve this aim, several topics are covered in this study. These topics are studied to confront the challenges before EESMs could become prevalent and to maximumly use the advantages of EESMs for EV applications. In control strategies, the challenge is to properly adjust the combination of stator and field currents so that high power factor and minimum copper losses can be achieved. To tackle this, control strategies are proposed so that reactive power consumption and total copper losses are minimized. With the proposed strategies, the output power is maximized along the torque-speed envelope and high efficiency in field-weakening is achieved. In dynamic current control, due to the magnetic couplings between field winding and stator winding, a current rise in one winding would induce an electromagnetic force (EMF) in the other. This introduces disturbances in dynamic current control. In this study, a current control algorithm is proposed to cancel the induced EMF and the disturbances are mitigated. In machine design, high starting torque and effective field weakening are expected to be achieved in the same EESM design. To realize this, some criteria need to be satisfied. These criteria are derived and integrated into the design procedure including multi-objective optimizations. A 48\ua0V EESM is prototyped during the study. In experimental verification, a torque density of 10 N\ub7m/L is achieved including cooling jacket. In field excitation, a contactless excitation technology is adopted, which leads to inaccessibility of the field winding. To realize precise control of field current in a closed loop, an estimation method of field current is proposed. Based on the estimation, closed-loop field current control is established. The field current reference is tracked within an error of 2% in experimental verifications. The cost of an EESM drive increases because of the additional converter used for field excitation. A technique is proposed in which the switching harmonics are extracted for field excitation. With this technique, both stator and field windings can be powered using only one inverter. From all the challenges tackled in this study, it can be concluded that the application of EESMs in EVs is feasible

Analysis of Stator/Rotor Pole Combinations in Variable Flux Reluctance Machines Using Magnetic Gearing Effect

The torque production of variable flux reluctance machines (VFRMs) is explained by the “magnetic gearing effect” in recent research. Based on this theory, this paper concludes the general principles for feasible stator/rotor pole selection and corresponding winding configuration for VFRMs. The influence of stator/rotor pole combination on torque performance is comprehensively investigated not only in terms of average torque and torque ripple, but also in terms of each single torque component. It is found that the synchronous torque is proportional to the fundamental rotor radial permeance component and has the dominant contribution in average torque for all the VFRMs. The stator slot number and rotor pole number should be close to each other to achieve the highest output torque. Meanwhile, the 6-stator-slot/(6i ± 2)-rotor-pole (6s/(6i ± 2)r) and their multiples are large torque ripple origins for VFRMs due to the large reluctance torque ripple. Also, it is proved that a lower stator slot number is preferable choice to obtain higher torque/copper loss ratio, whereas a higher stator slot number is more suitable for large machine scale scenario. Finally, the analyses and conclusions are verified by finite element analysis on the 6-, 12-, 18-, and 24-stator-slot VFRMs and by experimental tests on a 6s/7r and 6s/8r VFRMs