GNG based foot reconstruction for custom footwear manufacturing

Custom shoes manufacturing is one of the major challenges facing the footwear industry today. A shoe for everyone: it is a change in the production model in which each individual’s foot is the main focus, replacing traditional size systems based on population means. This paradigm shift represents a major effort for the industry, for which the design and not production becomes the main bottleneck. It is therefore necessary to accelerate the design process by improving the accuracy of current methods. The starting point for making a shoe that fits the client’s foot anatomy is scanning the surface of the foot. Automated foot model reconstruction is accomplished through the use of the self-organising growing neural gas (GNG) network, which is able to topographically map the low dimension of the network to the high dimension of the manifold of the scanner acquisitions without requiring a priori knowledge of the structure of the input space. The GNG obtains a surface representation adapted to the topology of the foot, is accurate, tolerant to noise, and eliminates outliers. It also improves the reconstruction in “dark” areas where the scanner does not obtain information: the heel and toe areas. The method reconstructs the foot surface 4 times more accurately than other well-known methods. The method is generic and easily extensible to other industrial objects that need to be digitized and reconstructed with accuracy and efficiency requirements.This work was partially funded by the Spanish Government DPI2013-40534-R grant, supported with Feder funds, NILS Mobility Project 012-ABEL-CM-2014A, and Fundación Séneca 18946/JLI/13

Technology enablers for the implementation of Industry 4.0 to traditional manufacturing sectors: A review

The traditional manufacturing sectors (footwear, textiles and clothing, furniture and toys, among others) are based on small and medium enterprises with limited capacity on investing in modern production technologies. Although these sectors rely heavily on product customization and short manufacturing cycles, they are still not able to take full advantage of the fourth industrial revolution. Industry 4.0 surfaced to address the current challenges of shorter product life-cycles, highly customized products and stiff global competition. The new manufacturing paradigm supports the development of modular factory structures within a computerized Internet of Things environment. With Industry 4.0, rigid planning and production processes can be revolutionized. However, the computerization of manufacturing has a high degree of complexity and its implementation tends to be expensive, which goes against the reality of SMEs that power the traditional sectors. This paper reviews the main scientific-technological advances that have been developed in recent years in traditional sectors with the aim of facilitating the transition to the new industry standard.This research was supported by the Spanish Research Agency (AEI) and the European Regional Development Fund (ERDF) under the project CloudDriver4Industry TIN2017-89266-R