Thermo-mechanical FE model with memory effect for 304L austenitic stainless steel presenting microstructure gradient

The main purpose of this study is to determine, via a three dimensions Finite Element analysis (FE), the stress and strain fields at the inner surface of a tubular specimen submitted to thermo-mechanical fatigue. To investigate the surface finish effect on fatigue behaviour at this inner surface, mechanical tests were carried out on real size tubular specimens under various thermal loadings. X ray measurements, Transmission Electron Microscopy observations and micro-hardness tests performed at and under the inner surface of the specimen before testing, revealed residual internal stresses and a large dislocation microstructure gradient in correlation with hardening gradients due to machining. A memory effect, bound to the pre-hardening gradient, was introduced into an elasto-visco-plastic model in order to determine the stress and strain fields at the inner surface. The temperature evolution on the inner surface of the tubular specimen was first computed via a thermo-elastic model and then used for our thermo-mechanical simulations. Identification of the thermo-mechanical model parameters was based on the experimental stabilized cyclic tension-compression tests performed at 20^{\circ}C and 300^{\circ}C. A good agreement was obtained between numerical stabilized traction-compression cycle curves (with and without pre-straining) and experimental ones. This 3 dimensional simulation gave access to the evolution of the axial and tangential internal stresses and local strains during the tests. Numerical results showed: a decreasing of the tangential stress and stabilization after 40 cycles, whereas the axial stress showed weaker decreasing with the number of cycles. The results also pointed out a ratcheting and a slightly non proportional loading at the inner surface. The computed mean stress and strain values of the stabilized cycle being far from the initial ones, they could be used to get the safety margins of standard design related to fatigue, as well as to get accurate loading conditions needed for the use of more advanced fatigue analysis and criteria

Semi phenomenological modelling of the behavior of TRIP steels

The authors are grateful to ArcelorMittal R&D for supporting this research.A new semi-phenomenological model is developed based on a mean-field description of the TRIP behavior for the simulation of multiaxial loads. This model intends to reduce the number of internal variables of crystalline models that cannot be used for the moment in metal forming simulations. Starting from local and crystallographic approaches, the mean-field approach is obtained at the phase level with the concept of Mean Instantaneous Transformation Strain (MITS) accompanying martensitic transformation. Within the framework of the thermodynamics of irreversible processes, driving forces, martensitic volume fraction evolution and an expression of the TRIP effect are determined for this new model. A classical self-consistent scheme is used to model the behavior of multiphased TRIP steels. The model is tested for cooling at constant loads and for multiaxial loadings at constant temperatures. The predictions reproduce the increase in ductility, the dynamic softening effect and the multiaxial behavior of a multiphased TRIP stee

3D numerical modelling of twisting cracks under bending and torsion of skew notched beams

The testing of mode III and mixed mode failure is every so often encountered in the dedicated literature of mechanical characterization of brittle and quasi-brittle materials. In this work, the application of the mixed strain displacement e-ue-u finite element formulation to three examples involving skew notched beams is presented. The use of this FE technology is effective in problems involving localization of strains in softening materials. The objectives of the paper are: (i) to test the mixed formulation in mode III and mixed mode failure and (ii) to present an enhancement in terms of computational time given by the kinematic compatibility between irreducible displacement-based and the mixed strain-displacement elements. Three tests of skew-notched beams are presented: firstly, a three point bending test of a PolyMethyl MethaAcrylate beam; secondly, a torsion test of a plain concrete prismatic beam with square base; finally, a torsion test of a cylindrical beam made of plain concrete as well. To describe the mechanical behavior of the material in the inelastic range, Rankine and Drucker-Prager failure criteria are used in both plasticity and isotropic continuum damage formats. The proposed mixed formulation is capable of yielding results close to the experimental ones in terms of fracture surface, peak load and global loss of carrying capability. In addition, the symmetric secant formulation and the compatibility condition between the standard irreducible method and the strain-displacement one is exploited, resulting in a significant speedup of the computational procedure.Peer ReviewedPostprint (author's final draft

Geometric Modeling of Cellular Materials for Additive Manufacturing in Biomedical Field: A Review

Advances in additive manufacturing technologies facilitate the fabrication of cellular materials that have tailored functional characteristics. The application of solid freeform fabrication techniques is especially exploited in designing scaffolds for tissue engineering. In this review, firstly, a classification of cellular materials from a geometric point of view is proposed; then, the main approaches on geometric modeling of cellular materials are discussed. Finally, an investigation on porous scaffolds fabricated by additive manufacturing technologies is pointed out. Perspectives in geometric modeling of scaffolds for tissue engineering are also proposed

Geometry-based customization of bending modalities for 3D-printed soft pneumatic actuators

In this work, we propose a novel type of 3D-printed soft pneumatic actuator that allows geometry-based customization of bending modalities. While motion in the 3D-space has been achieved for several types of soft actuators, only 2D-bending has been previously modelled and characterized within the scope of 3D-printed soft pneumatic actuators. We developed the first type of 3D-printed soft pneumatic actuator which, by means of the unique feature of customizable cubes at an angle with the longitudinal axis of the structure, is capable of helical motion. Thus, we characterize its mechanical behavior and formulate mathematical and FEA models to validate the experimental results. Variation to the pattern of the inclination angle along the actuator is then demonstrated to allow for complex 3D-bending modalities and the main applications in the fields of object manipulation and wearable robotics are finally discussed