A Nonlinear Extended State Observer for Rotor Position and Speed Estimation for Sensorless IPMSM Drives

© 1986-2012 IEEE. Sensorless machine drives in vehicle traction frequently experience rapidly-changing load disturbance and demand fast speed dynamics. Without gain-scheduling or compensation, conventional quadrature phase-locked-loop (Q-PLL) is unable to accurately estimate the rotor position and speed for these systems. In this paper, a third-order nonlinear extended state observer (TNESO) is proposed for position and speed estimation for sensorless interior permanent magnet synchronous motor drives. TNESO has the power of nonlinear feedback and takes the advantages of fast convergence and disturbance rejection. An optimized parameter configuration method is deployed to extend the disturbance observation bandwidth of the TNESO. Both steady state and transient performance of TNESO are verified through the experimental tests. In comparison with the performance of conventional Q-PLL scheme, the proposed observer is proved to be capable of delivering higher precision of position and speed estimation against rapidly varying disturbance in wide operating range

Advanced Modeling of Anisotropic Synchronous Machine Drives for Sensorless Control

Synchronous machines are extensively used for home appliances and industrial applications thanks to their fast dynamic response, good overload capability and high energy density. A precise knowledge of the rotor position is required to control efficiently this kind of motors. In most of the applications resolvers or absolute encoders are installed on the rotor shaft. The employment of position sensors leads to significant drawbacks such as the increased size and cost of the system and a lower reliability of the drive, caused by additional hardware and cabling. In sensorless drives motor position is estimated and employed in the machine control. Thus, no position sensor is required by the drive and all the drawbacks entailed by the sensor are eliminated. Moreover, the position estimation could be useful for redundancy in case of system failures. Therefore, position estimation techniques are object of great interest in the electric drives field. Position estimation techniques can be divided into two main categories: methods that are suitable for medium or high speed and techniques suitable for low speed or standstill operations. In the former group the motor position is estimated through a reconstruction of the permanent magnet flux or back electromotive force (back-EMF). In case of synchronous reluctance machines it is possible to reconstruct the extended active flux or back-EMF. Stator voltages and currents measurements are needed for these reconstruction methods. Since these signals amplitude is proportional to the rotor speed, position estimation can be successfully performed only for medium and high speed machine operations. In the low speed range, sensorless schemes exploit the rotor magnetic anisotropy. Thus, position can be estimated only for anisotropic motors, i.e. synchronous reluctance motors (SynRM), permanent magnet assisted synchronous reluctance motors (PMA-SynRM) and interior permanent magnet synchronous motors (IPMSM). The rotor anisotropy is recognized thanks to an high frequency voltage injection in the stator windings. Several injection techniques have been proposed, differing from the signal typology. In particular, high frequency sinusoidal or square-wave carriers are often applied. The position information is usually extracted from the current response through a heterodyning demodulation that entails the use of low pass filters in the position estimator, limiting its dynamic. The aim of the research was proposing a new algorithm to estimate the rotor position from the HF current response, getting rid of the demodulation and its weaknesses. Thus, the ellipse fitting technique has been proposed. Robustness against signal processing delay effects and a reduced number of required filters are the main advantages of this novel approach. The inverse problem related to the ellipse fitting is solved implementing a recursive least squares algorithm. The proposed ellipse fitting technique is not affected by signal processing delay effects, and it requires the tuning of only one parameter, called forgetting factor, making the studied method suitable for industrial application thanks to its minimal setup effort. Besides the ellipse fitting technique for rotor position estimation, two other topics have been studied: - Computation of self-sensing capabilities of synchronous machines. - Online incremental inductances identification for SynRM.Synchronous machines are extensively used for home appliances and industrial applications thanks to their fast dynamic response, good overload capability and high energy density. A precise knowledge of the rotor position is required to control efficiently this kind of motors. In most of the applications resolvers or absolute encoders are installed on the rotor shaft. The employment of position sensors leads to significant drawbacks such as the increased size and cost of the system and a lower reliability of the drive, caused by additional hardware and cabling. In sensorless drives motor position is estimated and employed in the machine control. Thus, no position sensor is required by the drive and all the drawbacks entailed by the sensor are eliminated. Moreover, the position estimation could be useful for redundancy in case of system failures. Therefore, position estimation techniques are object of great interest in the electric drives field. Position estimation techniques can be divided into two main categories: methods that are suitable for medium or high speed and techniques suitable for low speed or standstill operations. In the former group the motor position is estimated through a reconstruction of the permanent magnet flux or back electromotive force (back-EMF). In case of synchronous reluctance machines it is possible to reconstruct the extended active flux or back-EMF. Stator voltages and currents measurements are needed for these reconstruction methods. Since these signals amplitude is proportional to the rotor speed, position estimation can be successfully performed only for medium and high speed machine operations. In the low speed range, sensorless schemes exploit the rotor magnetic anisotropy. Thus, position can be estimated only for anisotropic motors, i.e. synchronous reluctance motors (SynRM), permanent magnet assisted synchronous reluctance motors (PMA-SynRM) and interior permanent magnet synchronous motors (IPMSM). The rotor anisotropy is recognized thanks to an high frequency voltage injection in the stator windings. Several injection techniques have been proposed, differing from the signal typology. In particular, high frequency sinusoidal or square-wave carriers are often applied. The position information is usually extracted from the current response through a heterodyning demodulation that entails the use of low pass filters in the position estimator, limiting its dynamic. The aim of the research was proposing a new algorithm to estimate the rotor position from the HF current response, getting rid of the demodulation and its weaknesses. Thus, the ellipse fitting technique has been proposed. Robustness against signal processing delay effects and a reduced number of required filters are the main advantages of this novel approach. The inverse problem related to the ellipse fitting is solved implementing a recursive least squares algorithm. The proposed ellipse fitting technique is not affected by signal processing delay effects, and it requires the tuning of only one parameter, called forgetting factor, making the studied method suitable for industrial application thanks to its minimal setup effort. Besides the ellipse fitting technique for rotor position estimation, two other topics have been studied: - Computation of self-sensing capabilities of synchronous machines. - Online incremental inductances identification for SynRM

Advances in Rotating Electric Machines

It is difficult to imagine a modern society without rotating electric machines. Their use has been increasing not only in the traditional fields of application but also in more contemporary fields, including renewable energy conversion systems, electric aircraft, aerospace, electric vehicles, unmanned propulsion systems, robotics, etc. This has contributed to advances in the materials, design methodologies, modeling tools, and manufacturing processes of current electric machines, which are characterized by high compactness, low weight, high power density, high torque density, and high reliability. On the other hand, the growing use of electric machines and drives in more critical applications has pushed forward the research in the area of condition monitoring and fault tolerance, leading to the development of more reliable diagnostic techniques and more fault-tolerant machines. This book presents and disseminates the most recent advances related to the theory, design, modeling, application, control, and condition monitoring of all types of rotating electric machines

Sensorless Commissioning and Control of High Anisotropy Synchronous Motor Drives

L'abstract è presente nell'allegato / the abstract is in the attachmen

A comparison of saliency based sensorless control techniques for a PM machine

This thesis analyzes saliency-based sensorless control methods for AC surface mounted permanent magnet machines (PMSM), because PMSMs have features that make them attractive for use in industrial drives: small size, high efficiency, low maintenance, high dynamics, and high power density. The thesis focuses on four different HF injection sensorless methods, which utilize resistance and inductance based saliencies for position estimation: the measurement axis method, the eddy current resistance based saliency tracking method, the eddy current inductance based saliency tracking method, and the PWM switching frequency injection method. The emphasis is in the comparison of the four HF saliency tracking methods under various conditions such as steady state, load impact, speed reversal, and zero and low speed operation. The amplitude and frequency of the injection signals are also compared to choose the best HF injection signal for the four saliency tracking methods. The best sensorless control method using eddy current resistance based saliency is introduced and the experimental results confirm the expected advantages for this sensorless application. This thesis also describes the development and enhancement of current derivative measurement for saliency tracking methods, which uses the stator current transient response to the voltage vectors contained in the fundamental PWM sequence. Due to the HF switching oscillations caused by the switching of the IGBT and parasitic capacitance, the accuracy of the current measurement is reduced and requires a minimum vector time of approximately 6µs. A signal processing algorithm is proposed which uses current samples during the high frequency current oscillations, and can potentially reduce this minimum pulse time

Sensorless control of surface mounted permanent magnet machine using fundamental PWM excitation

This thesis describes the development of a sensorless control method for a surface mounted permanent magnet synchronous machine drive system. The saturation saliency in the machine is tracked from the stator current transient response to the fundamental space vector PWM (pulse width modulation) excitation. The rotor position and speed signals are obtained from measurements of the stator current derivative during the voltage vectors contained in the normal fundamental PWM sequence. In principle, this scheme can work over a wide speed range. However, the accuracy of the current derivative-measurements made during narrow voltage vectors reduces. This is because high frequency current oscillations exist after each vector switching instant, and these take a finite time to die down. Therefore, in this thesis, vector extension and compensation schemes are proposed which ensure correct current derivative measurements are made, even during narrow voltage vectors, so that any induced additional current distortion is kept to a minimum. The causes of the high frequency switching oscillations in the AC drive system are investigated and several approaches are developed to reduce the impact of these oscillations. These include the development of a novel modification to the IGBT gate drive circuit to reduce the requirement for PWM vector extension. Further improvements are made by modifications to the current derivative sensor design together with their associated signal processing circuits. In order to eliminate other harmonic disturbances and the high frequency noise appearing in the estimated position signals, an adaptive disturbance identifier and a tracking observer are incorporated to improve the position and speed signals. Experimental results show that the final sensorless control system can achieve excellent speed and position control performance

Generalized Sensorless and Advanced Control of Synchronous Reluctance Machines

L'abstract è presente nell'allegato / the abstract is in the attachmen

Self-starting interior permanent magnet motor drive for electric submersible pumps

The interior permanent magnet (IPM) motor drive has evolved as the most energy efficient technology for modern motion control applications. Electric submersible pumps (ESPs) are electric motor driven fluid recovery systems. ESPs are widely used for producing oil and gas from deep downhole reservoirs. Standard ESPs are driven by classical squirrel cage induction motors (IMs) due to its self-starting capability from a balanced 3-phase ac excitation, ruggedness, simplicity, low cost and wide scale availability. Although there has been a tremendous growth in the design and development of highly efficient and reliable IPM motors for traction drive systems, application of the IPM motor technology in ESPs is still in its infancy due to challenges associated with the design and control of IPM motors. In this thesis, a new self-starting, efficient and reliable IPM motor drive technology is proposed for ESP systems to extend their efficiency, longevity and performance. This thesis investigates two different types of self-starting interior permanent magnet (IPM) motors: cage-equipped IPM motors known as line-start IPM motors and a new type of hybrid self-starting motors called hysteresis IPM motors. The limited synchronization capability of line-start IPM motors for high inertial loads is explained in this thesis. To overcome the starting and synchronization problems associated with line-start IPM motors, a new type of hybrid hysteresis IPM motor is proposed in this thesis. Equivalent circuit modeling and finite element analysis of hysteresis IPM motors are carried out in this thesis. A prototype 2.5 kW hysteresis IPM motor is constructed and experimentally tested in the laboratory. In order to limit the inrush current during starting, a stable soft starter has been designed, simulated and implemented for variable speed operations of the motor. The simulation and experimental results are presented and analyzed in this thesis. Self-starting IPM motors suffer from hunting induced torsional oscillations. Electric submersible pumps are vulnerable against sustained hunting and can experience premature failures. In this thesis, a novel stator current signature based diagnostic system for detection of torsional oscillations in IPM motor drives is proposed. The diagnostic system is non-intrusive, fast and suitable for remote condition monitoring of an ESP drive system. Finally, a position sensorless control technique is developed for an IPM motor drive operated from an offshore power supply. The proposed technique can reliably start and stabilize an IPM motor using a back-emf estimation based sensorless controller. The efficacy of the developed sensorless control technique is investigated for a prototype 3-phase, 6-pole, 480V, 10-HP submersible IPM motor drive. In summary, this thesis carried out modeling, analysis and control of different types of self-starting IPM motors to assess their viability for ESP drive systems. Different designs of self-starting IPM motors are presented in this thesis. In future, a fully scalable self-starting IPM motor drive will be designed and manufactured that can meet the industrial demands for high power, highly reliable and super-efficient ESP systems

Self-Commissioning of AC Motor Drives

In modern motion control and power conversion applications, the use of inverter-fed electrical machines is fast growing with continuous development in the field of power electronics and drives. The Variable Voltage Variable Frequency (VVVF) supply for electrical machines gives superior performance in terms of speed control, efficiency and dynamics compared to the machines operated directly from the mains. In one of the most basic configurations, a drive system consists of a closed loop speed control that has a current controller inside the loop. For effective and stable current control, the controller gains need to be set according to the parameters of the machine at hand. Besides, accurate parameter information is helpful in ensuring better machine exploitation as well as maintaining higher efficiency in various operating modes and conditions. The traditional methods of determining machine parameters consist of extensive machine testing under prescribed supply and ambient conditions. These methods become impracticable when the machine cannot be isolated from its load or the test equipment cannot be made available. Under such conditions, the alternatives are needed that use only the available hardware included in a standard drive to completely define the machine parameters. Self-commissioning thus comes into play in such situations. The automatic determination of machine electrical parameters before the drive is put in continuous operation is called self-commissioning of the drive system. In this thesis, self-commissioning of AC electric motors is studied, analyzed and results are presented for the implementation of different self-commissioning methods either proposed in the literature or developed in the course of this research. By far the commonest control strategy of AC machines is the vector control that allows dc machine like decoupled control of machine flux and torque. The separation of flux and torque producing current components depends heavily on the parameters of the machine at hand. In case the parameters fed to the controller do not match the actual machine parameters, the control performance deteriorates both in terms of accuracy and efficiency. For synchronous machines using permanent magnets, the magnetic model of the machine is important both for flux estimation accuracy at low speeds and for deriving maximum torque out of machine per ampere of input stator current. The identification of the magnetic model of permanent magnet synchronous machines requires special tests in a laboratory environment by loading the machine. A number of machine parameter identification methods have been studied in the past and proposed in the literature. As the power amplifier implied is almost always an inverter, the estimation of machine parameters at start-up by generating special test signals through the inverter have been researched in depth and are investigated in this thesis. These techniques are termed as offline parameter identification strategies. Other methods that focus on parameter updating during routine machine operation are called online parameter estimation methods. In this thesis, only the offline identification schemes are studied and explored further. With continuous improvements in power semiconductor devices' switching speeds and more powerful microprocessors being used for the control of electric drives, generating a host of test signals has been made possible. Analysing the machine response to the injected test signals using enhanced computational power onboard is relatively easier. These conditions favour the use of even more complex test strategies and algorithms for self-commissioning and to reduce the time required for conducting these tests. Moreover, the universal design of electric drives renders the self commissioning algorithms easily adaptable for different machine types used in industry. Among a number of AC machines available on the market, the most widely used in industrial drives are considered for study here. These include AC induction and permanent magnet synchronous machines. Induction machines still play a major part in industrial processes due, largely, to their ruggedness and maintenance-freeness; however, the permanent magnet machines are fast replacing them as competitive alternatives because of their low volume-to-power, weight-to-power ratios and higher efficiency. Their relatively light weight makes these machines a preferred choice in traction and propeller applications over their asynchronous counterpart