Design and testing of the WVU Challenge X competition hybrid diesel electric vehicle

The WVU Challenge X Team was tasked with improving the fuel economy of a 2005 Chevrolet Equinox while maintaining the stock performance of the vehicle. A through-the-road-parallel hybrid diesel-electric was implemented to accomplish this goal. The greatest potential for improvement to hybrid electric vehicle technology is in energy storage in terms of cost, size, lifespan, and efficiency. Currently, battery cost is limited by the expense of the base materials. The characteristically low power density of electrochemical energy storage rather than energy density is responsible for the size of current hybrid energy storage systems. A limited lifespan is inherent in electrochemical energy storage. The WVU Challenge X Team sought to produce a hybrid electric vehicle with a high power, efficient energy storage system with an extended lifespan and costs not limited by the base materials used in manufacture. The team selected an ultracapacitor pack with an effective energy storage of 0.17 kWh to accomplish those goals. The work presented analyzed this energy storage system, the powertrain architecture associated with it, and the unique control strategy developed to control it. The fuel economy of the stock vehicle was compared with the diesel powertrain only as well as the complete hybrid electric powertrain selected by the team. Road load was calculated over the course of the competition drive cycle and was compared to the power capability for the electric motors. The cycle energy and power were calculated for each braking and power event and the statistics compared with the capabilities of the energy storage system, hybrid electric system, and the actual performance during the 2007 Challenge X competition. The small effect of a 20% reduction in the size of the selected energy storage system and its efficiency were also discussed. Finally, suggestions for improvement to the architecture, design and control strategy were discussed

A more efficient braking system for heavy vehicles

Electric powertrains increase efficiency in road vehicles and enable zero tailpipe emissions, but introduce practical limitations in on board energy storage capacity, due to the low energy density in battery systems when compared with chemical fuels in tanks. The increased powertrain efficiency and lower on-board energy storage levels place focus on other energy consumers in the vehicle system, such as the braking system. Our measurements indicate that a conventional pneumatic electronic braking system for heavy vehicles consumes 2-3% of the mission energy in a typical city bus cycle for a battery electric vehicle. The newly developed electromechanical braking system offers a more efficient energy conversion for the braking function, consuming 0.4-0.7% of the mission energy under similar driving conditions. This work focuses on an energy analysis of the conventional and the novel system in the context of a city bus application. The data is sourced from measurements of a battery electric bus, driven on a proving ground in tests repeated three times, in unladen condition. The measurements include comparative tests for the vehicle equipped with a traditional electro-pneumatic braking system and the same vehicle equipped with the new electro-mechanical braking system

The novel application of optimization and charge blended energy management control for component downsizing within a plug-in hybrid electric vehicle

The adoption of Plug-in Hybrid Electric Vehicles (PHEVs) is widely seen as an interim solution for the decarbonization of the transport sector. Within a PHEV, determining the required energy storage capacity of the battery remains one of the primary concerns for vehicle manufacturers and system integrators. This fact is particularly pertinent since the battery constitutes the largest contributor to vehicle mass. Furthermore, the financial cost associated with the procurement, design and integration of battery systems is often cited as one of the main barriers to vehicle commercialization. The ability to integrate the optimization of the energy management control system with the sizing of key PHEV powertrain components presents a significant area of research. Contained within this paper is an optimization study in which a charge blended strategy is used to facilitate the downsizing of the electrical machine, the internal combustion engine and the high voltage battery. An improved Equivalent Consumption Method has been used to manage the optimal power split within the powertrain as the PHEV traverses a range of different drivecycles. For a target CO2 value and drivecycle, results show that this approach can yield significant downsizing opportunities, with cost reductions on the order of 2%–9% being realizable

A Study on the Integration of a High-Speed Flywheel as an Energy Storage Device in Hybrid Vehicles

The last couple of decades have seen the rise of the hybrid electric vehicle as a compromise between the outstanding specific energy of petrol fuels and its low-cost technology, and the zero tail-gate emissions of the electric vehicle. Despite this, considerable reductions in cost and further increases in fuel economy are needed for their widespread adoption. An alternative low-cost energy storage technology for vehicles is the high-speed flywheel. The flywheel has important limitations that exclude it from being used as a primary energy source for vehicles, but its power characteristics and low-cost materials make it a powerful complement to a vehicle's primary propulsion system. This thesis presents an analysis on the integration of a high-speed flywheel for use as a secondary energy storage device in hybrid vehicles. Unlike other energy storage technologies, the energy content of the flywheel has a direct impact on the velocity of transmission. This presents an important challenge, as it means that the flywheel must be able to rotate at a speed independent of the vehicle's velocity and therefore it must be coupled via a variable speed transmission. This thesis presents some practical ways in which to accomplish this in conventional road vehicles, namely with the use of a variator, a planetary gear set or with the use of a power-split continuously variable transmission. Fundamental analyses on the kinematic behaviour of these transmissions particularly as they pertain to flywheel powertrains are presented. Computer simulations were carried out to compare the performance of various transmissions, and the models developed are presented as well. Finally the thesis also contains an investigation on the driving and road conditions that have the most beneficial effect on hybrid vehicle performance, with a particular emphasis on the effect that the road topography has on fuel economy and the significance of this

Charging ahead on the transition to electric vehicles with standard 120 v wall outlets

Electrification of transportation is needed soon and at significant scale to meet climate goals, but electric vehicle adoption has been slow and there has been little systematic analysis to show that today's electric vehicles meet the needs of drivers. We apply detailed physics-based models of electric vehicles with data on how drivers use their cars on a daily basis. We show that the energy storage limits of today's electric vehicles are outweighed by their high efficiency and the fact that driving in the United States seldom exceeds 100 km of daily travel. When accounting for these factors, we show that the normal daily travel of 85-89% of drivers in the United States can be satisfied with electric vehicles charging with standard 120 V wall outlets at home only. Further, we show that 77-79% of drivers on their normal daily driving will have over 60 km of buffer range for unexpected trips. We quantify the sensitivities to terrain, high ancillary power draw, and battery degradation and show that an extreme case with all trips on a 3% uphill grade still shows the daily travel of 70% of drivers being satisfied with electric vehicles. These findings show that today's electric vehicles can satisfy the daily driving needs of a significant majority of drivers using only 120 V wall outlets that are already the standard across the United States

Estimation of fuel consumption in a hybrid electric refuse collector vehicle using a real drive cycle

Postprint (published version

Electric Waterborne Public Transportation in Venice: a Case Study

The paper reports the results of a study for moving the present diesel-based watercraft propulsion technology used for public transportation in Venice city and lagoon to a more efficient and smart electric propulsion technology, in view of its adopted in a near future. Energy generation and storage systems, electrical machines and drives, as well as economic, environmental and social issues are presented and discussed. Some alternative solutions based on hybrid diesel engine and electric and full electric powertrains are compared in terms of weights, costs and payback times. Previews researches on ship propulsion and electric energy storage developed by the University of Padua and preliminary experiences on electric boats carried out in Venice lagoon by the municipal transportation company ACTV and other stakeholders are the starting point for this study. Results can be transferred to other waterborne mobility systems

Zero-Emission Medium- and Heavy-duty Truck Technology, Markets, and Policy Assessments for California

This report assesses zero emissions medium- and heavy-duty vehicle technologies, their associated costs, projected market share, and possible policy mandates and incentives to support their adoption. Cost comparisons indicate that battery-electric transit buses and city delivery trucks are the most economically attractive of the zero-emission vehicles (ZEVs) based on their break-even mileage being a small fraction of the expected total mileage. These ZEVs using fuel cells are also attractive for a hydrogen cost of $5/kg. The most economically unattractive vehicle types for ZEV adoption are long-haul trucks and inter-city buses. Developing mandates for buses and trucks will be more difficult than for passenger cars for several reasons, including the large differences in the size and cost of the vehicles and the ways they are used in commercial, profit-oriented fleets. The best approach will be to develop separate mandates for classes of vehicles that have similar sizes, cost characteristics, use patterns, and ownership/business models. These mandates should be coupled to incentives that vary by vehicle type/class and by year or accumulated sales volume, to account for the effects of expected price reductions with time

Urban and extra-urban hybrid vehicles: a technological review

Pollution derived from transportation systems is a worldwide, timelier issue than ever. The abatement actions of harmful substances in the air are on the agenda and they are necessary today to safeguard our welfare and that of the planet. Environmental pollution in large cities is approximately 20% due to the transportation system. In addition, private traffic contributes greatly to city pollution. Further, “vehicle operating life” is most often exceeded and vehicle emissions do not comply with European antipollution standards. It becomes mandatory to find a solution that respects the environment and, realize an appropriate transportation service to the customers. New technologies related to hybrid –electric engines are making great strides in reducing emissions, and the funds allocated by public authorities should be addressed. In addition, the use (implementation) of new technologies is also convenient from an economic point of view. In fact, by implementing the use of hybrid vehicles, fuel consumption can be reduced. The different hybrid configurations presented refer to such a series architecture, developed by the researchers and Research and Development groups. Regarding energy flows, different strategy logic or vehicle management units have been illustrated. Various configurations and vehicles were studied by simulating different driving cycles, both European approval and homologation and customer ones (typically municipal and university). The simulations have provided guidance on the optimal proposed configuration and information on the component to be used