Algorithmic studies on PCB routing

As IC technology advances, the package size keeps shrinking while the pin count of a package keeps increasing. A modern IC package can have a pin count of thousands. As a result, a complex printed circuit board (PCB) can host more than ten thousand signal nets. Such a huge pin count and net count make manual design of packages and PCBs an extremely time-consuming and error-prone task. On the other hand, increasing clock frequency imposes various physical constraints on PCB routing. These constraints make traditional IC and PCB routers not applicable to modern PCB routing. To the best of our knowledge, there is no mature commercial or academic automated router that handles these constraints well. Therefore, automated PCB routers that are tuned to handle such constraints become a necessity in modern design. In this dissertation, we propose novel algorithms for three major aspects of PCB routing: escape routing, area routing and layer assignment. Escape routing for packages and PCBs has been studied extensively in the past. Network flow is pervasively used to model this problem. However, previous studies are incomplete in two senses. First, none of the previous works correctly model the diagonal capacity, which is essential for 45 degree routing in most packages and PCBs. As a result, existing algorithms may either produce routing solutions that violate the diagonal capacity or fail to output a legal routing even though one exists. Second, few works discuss the escape routing problem of differential pairs. In high-performance PCBs, many critical nets use differential pairs to transmit signals. How to escape differential pairs from a pin array is an important issue that has received too little attention in the literature. In this dissertation, we propose a new network flow model that guarantees the correctness when diagonal capacity is taken into consideration. This model leads to the first optimal algorithm for escape routing. We also extend our model to handle missing pins. We then propose two algorithms for the differential pair escape routing problem. The first one computes the optimal routing for a single differential pair while the second one is able to simultaneously route multiple differential pairs considering both routability and wire length. We then propose a two-stage routing scheme based on the two algorithms. In our routing scheme, the second algorithm is used to generate initial routing and the first algorithm is used to perform rip-up and reroute. Length-constrained routing is another very important problem for PCB routing. Previous length-constrained routers all have assumptions on the routing topology. We propose a routing scheme that is free of any restriction on the routing topology. The novelty of our proposed routing scheme is that we view the length-constrained routing problem as an area assignment problem and use a placement structure to help transform the area assignment problem into a mathematical programming problem. Experimental results show that our routing scheme can handle practical designs that previous routers cannot handle. For designs that they could handle, our router runs much faster. Length-constrained routing requires the escaped nets to have matching ordering along the boundaries of the pin arrays. However, in some practical designs, the net ordering might be mismatched. To address this issue, we propose a preprocessing step to untangle such twisted nets. We also introduce a practical routing style, which we call single-detour routing, to simplify the untangling problem. We discover a necessary and sufficient condition for the existence of single-detour routing solutions and present a dynamic programming based algorithm that optimally solves the problem. By integrating our algorithm into the bus router in a length-constrained router, we show that many routing problems that cannot be solved previously can now be solved with insignificant increase in runtime. The nets on a PCB are usually grouped into buses. Because of the high pin density of the packages, the buses need to be assigned into multiple routing layers. We propose a layer assignment algorithm to assign a set of buses into multiple layers without causing any conflict. Our algorithm guarantees to produce a layer assignment with minimum number of layers. The key idea is to transform the layer assignment problem into a bipartite matching problem. This research result is an improvement over a previous work, which is optimal for only one layer

Flow-based Partitioning and Fast Global Placement in Chip Design

VLSI placement is one of the major steps in the chip design process and an interesting subject of research in industry and academia. Recent chips consist of several millions of circuits connected by millions of nets. The classical placement objective of finding positions for circuits and minimizing netlength among them is an ongoing issue in optimization of chip performance. The increasing instance sizes, the tightness of timing and routability constraints impose a real challenge to the design flows and the designers, which often cannot be addressed properly without considering them explicitly within the placement. Many of the complex design methodologies follow an iterative approach, using placement several times in this process. Thus, placement runtime has a severe impact on the turnaround time in chip development. The major contributios of this thesis deal with the global placement, a common relaxation of the placement problem, which computes rough positions of the circuits minimizing the total length of wires to interconnect the. Based on the idea of subsequent quadratic netlength minimization and partitioning, as in BonnPlace [BrennerStruzynaVygen:2008], we present several new algorithms, generalized data structures and a completely new implementation of this top-down placement scheme. We introduce and formalize the concept of movebounds which are position constraints on subsets of cells. Movebounds, which can be regarded as mandatory or soft constraints, provide a mechanism to explicitly incorporate movement constraints to the placement which result from issues of timing, power and routability. With inclusive movebounds, such restrictions can be assigned to groups of circuits without any influence to other placeable objects. The other constraints, namely the exclusive movebounds, are of particular interest for semi-hierarchical approaches, as they can be used to obtain a flat view of the design and prevent cells from being placed into hierarchy units. Both provide a toolbox to the designer and allow the control of particular circuit sets without netlist manipulations. We also present a top-down partitioning scheme and extend the legalization algorithm of [BrennerVygen:2004] to be able to deal with millions of cells and dozens of movebounds efficiently. The presented algorithm can handle different types of overlapping movebounds, even in legalization, and produces significantly better results than a modern industrial tool. We present a novel partitioning algorithm for global placement. Unlike previous iterative and recursive approaches, the new method provides a global view of the problem using a novel MinCostFlow model with extremely fast and highly parallelizable local realization steps. The new flow-based partitioning can address density targets much more accurately and lowers the risk of density violations. The presented MinCostFlow model does not depend on the number of cells, making it highly interesting for large and huge designs. Moreover, the embedded flow structure responds to the chip's floorplan much better than the classical global partitioning approach. Another significant advantage of this algorithm is the fact that it can be applied to any initial placement and guarantees a feasible (fractional) solution (if one exists), improving the tool's reliability, even with movebounds and starting from placements with significant density violations. Using this method we can extend the congestion-driven placement to a combined movement, density adjustment, and cell size inflation approach. This method is able to handle movebounds and guarantees to resolve density overloads properly. Flow-based partitioning creates the opportunity of applying local, density unaware, optimization steps within global placement and allows it to break the strict recursive structure of levels and save runtime. The extended flexibility and runtime improvement are not the only advantages. The proposed flow realization, which is a combination of local quadratic programs and local partitioning, does not only yield a runtime improvement, but also seems to merge connectivity information to partitioning in a much better way than the old recursive partitioning approach. The new flow-based partitioning helps to significantly improve the results of our placement also in terms of netlength. We provide fast data structures for hierarchically clustered netlists and extend the net models Clique and Star to be applied within the clustered netlists efficiently. We show how shared-memory parallelization can be used for speeding up various routines in placement, without the loss of repeatability. In addition, we commit ourselves to the clustering problem, finding circuit groups which should be placed in the vicinity of each other. In order to provide global information for a fast bottom-up clustering, we propose to incorporate connectivity information using random walks. To this end, we show how the hitting times can be efficiently retrieved from large netlist hypergraphs. Due to the proposed model, parallel computation on sparse, shared-memory matrices can be used for computing hitting times to several targets simultaneously. Combined with a bottom-up clustering, even our preliminary approach significantly outperforms the popular BestChoice} algorithm [Nam et al. 2005]. We conclude this thesis by providing several experimental results on a large testbed of real-world chips and benchmarks demonstrating the performance of our tool. Without movebounds, our tool performs as good as a state-of-the-art force directed placer, but is more than 5x faster. We achieve the same speedup over the old BonnPlace, but produce significantly better results, on average more than 8%. With movebounds, our placements are more than 30% shorter compairing to the force-directed placer and our tool is 9x-20x faster. Our tool also produces the best results on the latest ISPD 2006 placement benchmarks

Variation and power issues in VLSI clock networks

Clock Distribution Network (CDN) is an important component of any synchronous logic circuit. The function of CDN is to deliver the clock signal to the clock sinks. Clock skew is defined as the difference in the arrival time of the clock signal at the clock sinks. Higher uncertainty in skew (due to PVT variations) degrades circuit performance by decreasing the maximum possible delay between any two sequential elements. Aggressive frequency scaling has also led to high power consumption especially in CDN. This dissertation addresses variation and power issues in the design of current and potential future CDN. The research detailed in this work presents algorithmic techniques for the following problems: (1) Variation tolerance in useful skew design, (2) Link insertion for buffered clock nets, (3) Methodology and algorithms for rotary clocking and (4) Clock mesh optimization for skew-power trade off. For clock trees this dissertation presents techniques to integrate the different aspects of clock tree synthesis (skew scheduling, abstract topology and layout embedding) into one framework- tolerance to variations. This research addresses the issues involved in inserting cross-links in a buffered clock tree and proposes design criteria to avoid the risk of short-circuit current. Rotary clocking is a promising new clocking scheme that consists of unterminated rings formed by differential transmission lines. Rotary clocking achieves reduction in power dissipation clock skew. This dissertation addresses the issues in adopting current CAD methodology to rotary clocks. Alternative methodology and corresponding algorithmic techniques are detailed. Clock mesh is a popular form of CDN used in high performance systems. The problem of simultaneous sizing and placement of mesh buffers in a clock mesh is addressed. The algorithms presented remove the edges from the clock mesh to trade off skew tolerance for low power. For clock trees as well as link insertion, our experiments indicate significant reduction in clock skew due to variations. For clock mesh, experimental results indicate 18.5% reduction in power with 1.3% delay penalty on a average. In summary, this dissertation details methodologies/algorithms that address two critical issues- variation and power dissipation in current and potential future CDN

Timing Closure in Chip Design

Achieving timing closure is a major challenge to the physical design of a computer chip. Its task is to find a physical realization fulfilling the speed specifications. In this thesis, we propose new algorithms for the key tasks of performance optimization, namely repeater tree construction; circuit sizing; clock skew scheduling; threshold voltage optimization and plane assignment. Furthermore, a new program flow for timing closure is developed that integrates these algorithms with placement and clocktree construction. For repeater tree construction a new algorithm for computing topologies, which are later filled with repeaters, is presented. To this end, we propose a new delay model for topologies that not only accounts for the path lengths, as existing approaches do, but also for the number of bifurcations on a path, which introduce extra capacitance and thereby delay. In the extreme cases of pure power optimization and pure delay optimization the optimum topologies regarding our delay model are minimum Steiner trees and alphabetic code trees with the shortest possible path lengths. We presented a new, extremely fast algorithm that scales seamlessly between the two opposite objectives. For special cases, we prove the optimality of our algorithm. The efficiency and effectiveness in practice is demonstrated by comprehensive experimental results. The task of circuit sizing is to assign millions of small elementary logic circuits to elements from a discrete set of logically equivalent, predefined physical layouts such that power consumption is minimized and all signal paths are sufficiently fast. In this thesis we develop a fast heuristic approach for global circuit sizing, followed by a local search into a local optimum. Our algorithms use, in contrast to existing approaches, the available discrete layout choices and accurate delay models with slew propagation. The global approach iteratively assigns slew targets to all source pins of the chip and chooses a discrete layout of minimum size preserving the slew targets. In comprehensive experiments on real instances, we demonstrate that the worst path delay is within 7% of its lower bound on average after a few iterations. The subsequent local search reduces this gap to 2% on average. Combining global and local sizing we are able to size more than 5.7 million circuits within 3 hours. For the clock skew scheduling problem we develop the first algorithm with a strongly polynomial running time for the cycle time minimization in the presence of different cycle times and multi-cycle paths. In practice, an iterative local search method is much more efficient. We prove that this iterative method maximizes the worst slack, even when restricting the feasible schedule to certain time intervals. Furthermore, we enhance the iterative local approach to determine a lexicographically optimum slack distribution. The clock skew scheduling problem is then generalized to allow for simultaneous data path optimization. In fact, this is a time-cost tradeoff problem. We developed the first combinatorial algorithm for computing time-cost tradeoff curves in graphs that may contain cycles. Starting from the lowest-cost solution, the algorithm iteratively computes a descent direction by a minimum cost flow computation. The maximum feasible step length is then determined by a minimum ratio cycle computation. This approach can be used in chip design for several optimization tasks, e.g. threshold voltage optimization or plane assignment. Finally, the optimization routines are combined into a timing closure flow. Here, the global placement is alternated with global performance optimization. Netweights are used to penalize the length of critical nets during placement. After the global phase, the performance is improved further by applying more comprehensive optimization routines on the most critical paths. In the end, the clock schedule is optimized and clocktrees are inserted. Computational results of the design flow are obtained on real-world computer chips

Proceedings of the Caltech Conference on Very Large Scale Integration, held at the California Institute of Technology 22 - 24 January 1979 ; Organized by the Caltech Computer Science Department and the Caltech Industrial Associates Office

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Dependable Embedded Systems

This Open Access book introduces readers to many new techniques for enhancing and optimizing reliability in embedded systems, which have emerged particularly within the last five years. This book introduces the most prominent reliability concerns from today’s points of view and roughly recapitulates the progress in the community so far. Unlike other books that focus on a single abstraction level such circuit level or system level alone, the focus of this book is to deal with the different reliability challenges across different levels starting from the physical level all the way to the system level (cross-layer approaches). The book aims at demonstrating how new hardware/software co-design solution can be proposed to ef-fectively mitigate reliability degradation such as transistor aging, processor variation, temperature effects, soft errors, etc. Provides readers with latest insights into novel, cross-layer methods and models with respect to dependability of embedded systems; Describes cross-layer approaches that can leverage reliability through techniques that are pro-actively designed with respect to techniques at other layers; Explains run-time adaptation and concepts/means of self-organization, in order to achieve error resiliency in complex, future many core systems