A smart micro factory design: an integrated approach

Smart factory research is paced up in the current decade due to the development of many enabling technologies and tools available to the developers. This has led to the progress of cyber physical systems in manufacturing, now coined as cyber physical production systems. The ultimate goal of this domain is to integrate underlying technologies and connect physical plants with the virtual factory in real time for improvement in product quality, process improvements, predictive maintenance, mass customization as well as mass production. The involved technology modules include sensor network, machine learning and AI, Internet of things, human machine interface, augmented reality and collaborative robotics. For the physical element in this research, a micro factory scenario is envisaged that consists of a high precision micro/nano positioning stage installed on a tabletop sized conventional machine tool, a collaborative robot for handling of micro parts and running of machine operations, other factory devices and a human worker for supervision tasks. Due to the multi-faceted technologies involved in both the virtual and physical systems, a simultaneous design strategy is followed in both domains. First, a flexure based micro positioning, 3-axis stage device is designed that can be installed on a conventional 3-axis desktop size milling machine. Secondly, a work zone is considered for effective human robot collaboration in the production area. The work zone considered as a social space is designed in a safe and secure way with the help of integrated devices, IoT and AI

Convergence of Intelligent Data Acquisition and Advanced Computing Systems

This book is a collection of published articles from the Sensors Special Issue on "Convergence of Intelligent Data Acquisition and Advanced Computing Systems". It includes extended versions of the conference contributions from the 10th IEEE International Conference on Intelligent Data Acquisition and Advanced Computing Systems: Technology and Applications (IDAACS’2019), Metz, France, as well as external contributions

Semantic models of scenes and objects for service and industrial robotics

What may seem straightforward for the human perception system is still challenging for robots. Automatically segmenting the elements with highest relevance or salience, i.e. the semantics, is non-trivial given the high level of variability in the world and the limits of vision sensors. This stands up when multiple ambiguous sources of information are available, which is the case when dealing with moving robots. This thesis leverages on the availability of contextual cues and multiple points of view to make the segmentation task easier. Four robotic applications will be presented, two designed for service robotics and two for an industrial context. Semantic models of indoor environments will be built enriching geometric reconstructions with semantic information about objects, structural elements and humans. Our approach leverages on the importance of context, the availability of multiple source of information, as well as multiple view points showing with extensive experiments on several datasets that these are all crucial elements to boost state-of-the-art performances. Furthermore, moving to applications with robots analyzing object surfaces instead of their surroundings, semantic models of Carbon Fiber Reinforced Polymers will be built augmenting geometric models with accurate measurements of superficial fiber orientations, and inner defects invisible to the human-eye. We succeeded in reaching an industrial grade accuracy making these models useful for autonomous quality inspection and process optimization. In all applications, special attention will be paid towards fast methods suitable for real robots like the two prototypes presented in this thesis

The development of a human-robot interface for industrial collaborative system

Industrial robots have been identified as one of the most effective solutions for optimising output and quality within many industries. However, there are a number of manufacturing applications involving complex tasks and inconstant components which prohibit the use of fully automated solutions in the foreseeable future. A breakthrough in robotic technologies and changes in safety legislations have supported the creation of robots that coexist and assist humans in industrial applications. It has been broadly recognised that human-robot collaborative systems would be a realistic solution as an advanced production system with wide range of applications and high economic impact. This type of system can utilise the best of both worlds, where the robot can perform simple tasks that require high repeatability while the human performs tasks that require judgement and dexterity of the human hands. Robots in such system will operate as “intelligent assistants”. In a collaborative working environment, robot and human share the same working area, and interact with each other. This level of interface will require effective ways of communication and collaboration to avoid unwanted conflicts. This project aims to create a user interface for industrial collaborative robot system through integration of current robotic technologies. The robotic system is designed for seamless collaboration with a human in close proximity. The system is capable to communicate with the human via the exchange of gestures, as well as visual signal which operators can observe and comprehend at a glance. The main objective of this PhD is to develop a Human-Robot Interface (HRI) for communication with an industrial collaborative robot during collaboration in proximity. The system is developed in conjunction with a small scale collaborative robot system which has been integrated using off-the-shelf components. The system should be capable of receiving input from the human user via an intuitive method as well as indicating its status to the user ii effectively. The HRI will be developed using a combination of hardware integrations and software developments. The software and the control framework were developed in a way that is applicable to other industrial robots in the future. The developed gesture command system is demonstrated on a heavy duty industrial robot

Annals of Scientific Society for Assembly, Handling and Industrial Robotics 2021

This Open Access proceedings presents a good overview of the current research landscape of assembly, handling and industrial robotics. The objective of MHI Colloquium is the successful networking at both academic and management level. Thereby, the colloquium focuses an academic exchange at a high level in order to distribute the obtained research results, to determine synergy effects and trends, to connect the actors in person and in conclusion, to strengthen the research field as well as the MHI community. In addition, there is the possibility to become acquatined with the organizing institute. Primary audience is formed by members of the scientific society for assembly, handling and industrial robotics (WGMHI)

Annals of Scientific Society for Assembly, Handling and Industrial Robotics 2021

This Open Access proceedings presents a good overview of the current research landscape of assembly, handling and industrial robotics. The objective of MHI Colloquium is the successful networking at both academic and management level. Thereby, the colloquium focuses an academic exchange at a high level in order to distribute the obtained research results, to determine synergy effects and trends, to connect the actors in person and in conclusion, to strengthen the research field as well as the MHI community. In addition, there is the possibility to become acquatined with the organizing institute. Primary audience is formed by members of the scientific society for assembly, handling and industrial robotics (WGMHI)