Experimental and Numerical Investigation of Unforced unsteadiness in a Vaneless Radial Diffuser

The paper reports combined experimental and numerical investigations of unforced un- steadiness in a vaneless radial diffuser. Experimental data were obtained within the diffuser using stereoscopic time resolved Particle Image Velocimetry (PIV) recording three velocity components in a plane (2D/3C), coupled with unsteady pressure transducers. To characterize the inception and the evolution of the unsteady phenomena, spectral analyses of the pressure signals were carried out both in frequency and time-frequency domains and the PIV results were post processed by an original averaging method. Two partial flow rates were investigated in detail in this paper. A single unforced unsteadiness was identified for the lowest flow rate, whereas, two competitive intermittent modes were recognized for the higher mass flow. Numerical analyses were carried out on the same pump by the commercial code CFX. All the computations were performed using the unsteady transient model and the turbulence was modelled by the Scale-Adaptive Simulation (SAS) model. Numerical pressure signals were compared with the experimental data to verify the development of the same pressure fluctua- tions

Experimental and Numerical Investigation of Unforced unsteadiness in a Vaneless Radial Diffuser

The paper reports combined experimental and numerical investigations of unforced un- steadiness in a vaneless radial diffuser. Experimental data were obtained within the diffuser using stereoscopic time resolved Particle Image Velocimetry (PIV) recording three velocity components in a plane (2D/3C), coupled with unsteady pressure transducers. To characterize the inception and the evolution of the unsteady phenomena, spectral analyses of the pressure signals were carried out both in frequency and time-frequency domains and the PIV results were post processed by an original averaging method. Two partial flow rates were investigated in detail in this paper. A single unforced unsteadiness was identified for the lowest flow rate, whereas, two competitive intermittent modes were recognized for the higher mass flow. Numerical analyses were carried out on the same pump by the commercial code CFX. All the computations were performed using the unsteady transient model and the turbulence was modelled by the Scale-Adaptive Simulation (SAS) model. Numerical pressure signals were compared with the experimental data to verify the development of the same pressure fluctua- tions

Experimental rotordynamics and flow visualization approach for periodically reversed flows of a Francis - Type Pump - Turbine in generating mode at off - design operating conditions

A non-conventional tufting visualization method along with an image processing development and specific applied technique adapted to the flow conditions is proposed and implemented on a reduced scale model of a Francis-type reversible pump-turbine in three different turbine stages such as turbine mode, runaway mode and turbine break mode, in order to visualize rotating stall phenomenon -- Fluorescent monofilament wires along with high speed image processing and pressure sensors were installed in the narrow and vane less gap between the impeller blades and guide vanes -- Pressure fluctuations were analyzed along with tuft visualization to describe the flow with and without rotating stal

High-speed stereoscopic PIV study of rotating instabilities in a radial vaneless diffuser

This paper presents an experimental analysis of the unsteady phenomena developing in a vaneless diffuser of a radial flow pump. Partial flow operating conditions were investigated using 2D/3C high repetition rate PIV, coupled with unsteady pressure transducers. Pressure measurements were acquired on the shroud wall of the vaneless diffuser and on the suction pipe of the pump, whereas PIV flow fields were determined on three different heights in the hub to shroud direction, inside the diffuser. The classical Fourier analysis was applied to both pressure signals to identify the spectral characteristics of the developing instabilities, and the high-order spectral analysis was exploited to investigate possible non-linear interaction mechanisms between different unsteady structures. A dedicated PIV averaging procedure was developed and applied to the PIV flow fields so as to capture and visualize the topology of the spectrally identified phenomena. The influence of these phenomena on the diffuser efficiency was also investigated.CISIT - Region Nord pas de calai

Numerical study on the internal flow field of a reversible turbine during continuous guide vane closing

The unsteady flow field in a reversible pump-turbine is investigated during the continuous load rejection using a 3D computational fluid dynamic analysis. Numerical calculations are carried out using the detached eddy simulation (DES) turbulence model and a new approach involving automatic mesh motion. In this way, the instability of the flow field is analyzed by continuously changing the guide vane openings from the best efficiency point (BEP). Unsteady flow characteristics are described by post-processing signals for several monitoring points including mass flow, torque, head and pressure in the frequency and time-frequency domains. The formation of vortices of different scales is observed from the origin to further enlargement and stabilization; the effect of the rotating structures on the flow passage is analyzed, and the influence of unsteady flow development on the performance of the turbine is investigated. Finally, the evolution during the period of load rejection is characterized in order to determine the hydrodynamic conditions causing the vibrations in the machine

Numerical simulation of centrifugal pumps

The power computers increase and the specific calculation software development have made possible, nowadays, the numerical simulation of flow and energy transfer inside the turbomachinery. To teach Fluid Mechanics is not easy not only for the professors but also for the students because the theoretical part must be complemented with a technical part where students can see the phenomena. However, specially in hydraulic turbomachinery, we canít see the phenomena except if we have a specific material, for example a PIV. Even if we would have this material, the access to specific parts of turbomachinery is not possible due to its constructive layout. The use of numerical simulation tools allows us to obtain data in inaccessible positions for the experimentation, as well as the study of unusual or dangerous performances. With the numerical simulation, the pressure fluctuation at any point of the pump can be easily obtained. Other important results are the radial forces on the impeller, which have a significant variation with the working points. One of the advantages of this kind of modelling is the ease to carry out changes in the geometry, parametric studies and analysis of anomalous operation conditions

Large Eddy Simulation based Analysis of Complex Flow Structures within the Volute of a Vaneless Centrifugal Pump

Centrifugal pumps are very common in many fluid handling industrial applications, such as petrochemicals, oil and gas etc. Although the design practices for centrifugal pumps are well established, efforts are directed towards optimising such systems for better operational efficiencies. In order to optimally design centrifugal pumps, it is beneficial to first understand the complex flow phenomena within different sections of the pump for a variety of operating conditions. This is normally achieved through the use of modern techniques, such as Computational Fluid Dynamics (CFD), where the flow within centrifugal pumps can be numerically modelled and important flow features can be analysed for better understanding of interactions amongst different process variables. CFD offers different turbulence modelling techniques with an aim to predict realistic flow approximations. Larger Eddy Simulation (LES) offers a more accurate solution to this, in which the larger eddies are resolved while smaller eddies are modelled, hence predictions using LES are more realistic. Further to turbulence modelling within centrifugal pumps, it is also important to model the complete interaction amongst different variables rather than a simplistic single blade passage flow analysis. In the present work, the complex blade-tongue interactions, and their consequent effects on the pressure fluctuations within the volute have been evaluated. It is seen that the secondary flow features in the near tongue regions due to blade interactions with the tongue, affect the flow characteristics within the volute considerably

Turbomachinery Developments and Cavitation

After a brief review of flow-induced instabilities in turbopumps for liquid propellant feed systems of modern rocket engines, the lecture illustrates some recent results of the work carried out at Alta on the hydrodynamics and unsteady cavitation phenomena of these machines. A reduced order model for preliminary design and noncavitating performance prediction of tapered axial inducers is illustrated. In the incompressible, inviscid, irrotational flow approximation the model expresses the 3D flow field in the blade channels by superposing a 2D cross-sectional vorticity correction to a fully-guided axisymmetric flow with radially uniform axial velocity. Suitable redefinition of the diffusion factor for bladings with non-negligible radial flow allows for the control of the blade loading and the estimate of the boundary layer blockage at the specified design flow coefficient, providing a simple criterion for matching the hub profile to the axial variation of the blade pitch angle. Carter’s rule is employed to account for flow deviation at the inducer trailing edge. Mass continuity, angular momentum conservation and Euler’s equation are used to derive a simple 2nd order boundary value problem, whose numerical solution describes the far field axisymmetric flow at the inducer discharge. A closed form approximate solution is also provided, which proved to yield equivalently accurate results in the prediction of the inducer performance. Finally, the noncavitating pumping characteristic is obtained by introducing suitably adapted correlations of pressure losses and flow deviation effects. The model has been verified to closely approximate the geometry and noncavitating performance of a number of tapered-hub high-head inducers for space application. The results of a series of tests conducted in water under similarity conditions on the four-bladed DAPAMITO4 inducer, designed and manufactured by means of the above reduced-order model, are illustrated. Several non-synchronous instabilities have been observed on the inducer, including an axial surge, a backflow oscillation and, at higher temperatures, incipient rotating cavitation and backflow vortex instability. In addition, synchronous rotating cavitation (leading to the characteristic “one step” shape of the cavitating performance curve near head breakdown conditions) has been detected at all the flow conditions investigated. It has been found that the amplitude of the flow oscillations associated to this instability generally tends to decrease at higher water temperatures. The characterization of the rotordynamic forces acting on a whirling four-bladed, tapered-hub, variable-pitch high-head inducer, under different load and cavitation conditions is presented. The results have obtained in the Cavitating Pump Rotordynamic Test Facility at Alta by means of a novel experimental technique, allowing for the continuous measurement of the rotordynamic force spectra as functions of the whirl ratio. Comparison with simultaneous high-speed movies of the inducer inlet flow highlighted the relationship between the cavitation dynamics in the inducer backflow and the spectral behavior of the rotordynamic force as functions of the whirl ratio. Finally, the future perspectives of the work carried out at Alta on the hydrodynamics and unsteady cavitation phenomena of high performance turbopumps for liquid propellant feed systems of modern rocket engines are briefly illustrated