Urban and extra-urban hybrid vehicles: a technological review

Pollution derived from transportation systems is a worldwide, timelier issue than ever. The abatement actions of harmful substances in the air are on the agenda and they are necessary today to safeguard our welfare and that of the planet. Environmental pollution in large cities is approximately 20% due to the transportation system. In addition, private traffic contributes greatly to city pollution. Further, “vehicle operating life” is most often exceeded and vehicle emissions do not comply with European antipollution standards. It becomes mandatory to find a solution that respects the environment and, realize an appropriate transportation service to the customers. New technologies related to hybrid –electric engines are making great strides in reducing emissions, and the funds allocated by public authorities should be addressed. In addition, the use (implementation) of new technologies is also convenient from an economic point of view. In fact, by implementing the use of hybrid vehicles, fuel consumption can be reduced. The different hybrid configurations presented refer to such a series architecture, developed by the researchers and Research and Development groups. Regarding energy flows, different strategy logic or vehicle management units have been illustrated. Various configurations and vehicles were studied by simulating different driving cycles, both European approval and homologation and customer ones (typically municipal and university). The simulations have provided guidance on the optimal proposed configuration and information on the component to be used

REAL-TIME PREDICTIVE CONTROL OF CONNECTED VEHICLE POWERTRAINS FOR IMPROVED ENERGY EFFICIENCY

The continued push for the reduction of energy consumption across the automotive vehicle fleet has led to widespread adoption of hybrid and plug-in hybrid electric vehicles (PHEV) by auto manufacturers. In addition, connected and automated vehicle (CAV) technologies have seen rapid development in recent years and bring with them the potential to significantly impact vehicle energy consumption. This dissertation studies predictive control methods for PHEV powertrains that are enabled by CAV technologies with the goal of reducing vehicle energy consumption. First, a real-time predictive powertrain controller for PHEV energy management is developed. This controller utilizes predictions of future vehicle velocity and power demand in order to optimize powersplit decisions of the vehicle. This predictive powertrain controller utilizes nonlinear model predictive control (NMPC) to perform this optimization while being cognizant of future vehicle behavior. Second, the developed NMPC powertrain controller is thoroughly evaluated both in simulation and real-time testing. The controller is assessed over a large number of standardized and real-world drive cycles in simulation in order to properly quantify the energy savings benefits of the controller. In addition, the NMPC powertrain controller is deployed onto a real-time rapid prototyping embedded controller installed in a test vehicle. Using this real-time testing setup, the developed NMPC powertrain controller is evaluated using on-road testing for both energy savings performance and real-time performance. Third, a real-time integrated predictive powertrain controller (IPPC) for a multi-mode PHEV is presented. Utilizing predictions of future vehicle behavior, an optimal mode path plan is computed in order to determine a mode command best suited to the future conditions. In addition, this optimal mode path planning controller is integrated with the NMPC powertrain controller to create a real-time integrated predictive powertrain controller that is capable of full supervisory control for a multi-mode PHEV. Fourth, the IPPC is evaluated in simulation testing across a range of standard and real-world drive cycles in order to quantify the energy savings of the controller. This analysis is comprised of the combined benefit of the NMPC powertrain controller and the optimal mode path planning controller. The IPPC is deployed onto a rapid prototyping embedded controller for real-time evaluation. Using the real-time implementation of the IPPC, on-road testing was performed to assess both energy benefits and real-time performance of the IPPC. Finally, as the controllers developed in this research were evaluated for a single vehicle platform, the applicability of these controllers to other platforms is discussed. Multiple cases are discussed on how both the NMPC powertrain controller and the optimal mode path planning controller can be applied to other vehicle platforms in order to broaden the scope of this research

New Energy Management Systems for Battery Electric Vehicles with Supercapacitor

Recently, the Battery Electric Vehicle (BEV) has been considered to be a proper candidate to terminate the problems associated with fuel-based vehicles. Therefore, the development and enhancement of the BEVs have lately formed an attractive field of study. One of the significant challenges to commercialize BEVs is to overcome the battery drawbacks that limit the BEV’s performance. One promising solution is to hybridize the BEV with a supercapacitor (SC) so that the battery is the primary source of energy meanwhile the SC handles sudden fluctuations in power demand. Obviously, to exploit the most benefits from this hybrid system, an intelligent Energy Management System (EMS) is required. In this thesis, different EMSs are developed: first, the Nonlinear Model Predictive Controller (NMPC) based on Newton Generalized Minimum Residual (Newton/GMRES) method. The NMPC effectively optimizes the power distribution between the battery and supercapacitor as a result of NMPC ability to handle multi-input, multi-output problems and utilize past information to predict future power demand. However, real-time application of the NMPC is challenging due to its huge computational cost. Therefore, Newton/GMRES, which is a fast real-time optimizer, is implemented in the heart of the NMPC. Simulation results demonstrate that the Newton/GMRES NMPC successfully protects the battery during high power peaks and nadirs. On the other hand, future power demand is inherently probabilistic. Consequently, Stochastic Dynamic Programming (SDP) is employed to maximize the battery lifespan while considering the uncertain nature of power demand. The next power demand is predicted by a Markov chain. The SDP approach determines the optimal policy using the policy iteration algorithm. Implementation of the SDP is quite free-to-launch since it does not require any additional equipment. Furthermore, the SDP is an offline approach, thus, computational cost is not an issue. Simulation results are considerable compared to those of other rival approaches. Recent success stories of applying bio-inspired techniques such as Particle Swarm Optimization (PSO) to control area have motivated the author to investigate the potential of this algorithm to solve the problem at hand. The PSO is a population-based method that effectively seeks the best answer in the solution space with no need to solve complex equations. Simulation results indicate that PSO is successful in terms of optimality, but it shows some difficulties for real-time application

Development of predictive energy management strategies for hybrid electric vehicles

2017 Fall.Includes bibliographical references.Studies have shown that obtaining and utilizing information about the future state of vehicles can improve vehicle fuel economy (FE). However, there has been a lack of research into the impact of real-world prediction error on FE improvements, and whether near-term technologies can be utilized to improve FE. This study seeks to research the effect of prediction error on FE. First, a speed prediction method is developed, and trained with real-world driving data gathered only from the subject vehicle (a local data collection method). This speed prediction method informs a predictive powertrain controller to determine the optimal engine operation for various prediction durations. The optimal engine operation is input into a high-fidelity model of the FE of a Toyota Prius. A tradeoff analysis between prediction duration and prediction fidelity was completed to determine what duration of prediction resulted in the largest FE improvement. Results demonstrate that 60-90 second predictions resulted in the highest FE improvement over the baseline, achieving up to a 4.8% FE increase. A second speed prediction method utilizing simulated vehicle-to-vehicle (V2V) communication was developed to understand if incorporating near-term technologies could be utilized to further improve prediction fidelity. This prediction method produced lower variation in speed prediction error, and was able to realize a larger FE improvement over the local prediction method for longer prediction durations, achieving up to 6% FE improvement. This study concludes that speed prediction and prediction-informed optimal vehicle energy management can produce FE improvements with real-world prediction error and drive cycle variability, as up to 85% of the FE benefit of perfect speed prediction was achieved with the proposed prediction methods

Real Time Predictive and Adaptive Hybrid Powertrain Control Development via Neuroevolution

The real-time application of powertrain-based predictive energy management (PrEM) brings the prospect of additional energy savings for hybrid powertrains. Torque split optimal control methodologies have been a focus in the automotive industry and academia for many years. Their real-time application in modern vehicles is, however, still lagging behind. While conventional exact and non-exact optimal control techniques such as Dynamic Programming and Model Predictive Control have been demonstrated, they suffer from the curse of dimensionality and quickly display limitations with high system complexity and highly stochastic environment operation. This paper demonstrates that Neuroevolution associated drive cycle classification algorithms can infer optimal control strategies for any system complexity and environment, hence streamlining and speeding up the control development process. Neuroevolution also circumvents the integration of low fidelity online plant models, further avoiding prohibitive embedded computing requirements and fidelity loss. This brings the prospect of optimal control to complex multi-physics system applications. The methodology presented here covers the development of the drive cycles used to train and validate the neurocontrollers and classifiers, as well as the application of the Neuroevolution process

Shortest path stochastic control for hybrid electric vehicles

When a hybrid electric vehicle (HEV) is certified for emissions and fuel economy, its power management system must be charge sustaining over the drive cycle, meaning that the battery state of charge (SOC) must be at least as high at the end of the test as it was at the beginning of the test. During the test cycle, the power management system is free to vary the battery SOC so as to minimize a weighted combination of fuel consumption and exhaust emissions. This paper argues that shortest path stochastic dynamic programming (SP-SDP) offers a more natural formulation of the optimal control problem associated with the design of the power management system because it allows deviations of battery SOC from a desired setpoint to be penalized only at key off. This method is illustrated on a parallel hybrid electric truck model that had previously been analyzed using infinite-horizon stochastic dynamic programming with discounted future cost. Both formulations of the optimization problem yield a time-invariant causal state-feedback controller that can be directly implemented on the vehicle. The advantages of the shortest path formulation include that a single tuning parameter is needed to trade off fuel economy and emissions versus battery SOC deviation, as compared with two parameters in the discounted, infinite-horizon case, and for the same level of complexity as a discounted future-cost controller, the shortest-path controller demonstrates better fuel and emission minimization while also achieving better SOC control when the vehicle is turned off. Linear programming is used to solve both stochastic dynamic programs. Copyright © 2007 John Wiley & Sons, Ltd.Peer Reviewedhttp://deepblue.lib.umich.edu/bitstream/2027.42/60896/1/1288_ftp.pd

The novel application of optimization and charge blended energy management control for component downsizing within a plug-in hybrid electric vehicle

The adoption of Plug-in Hybrid Electric Vehicles (PHEVs) is widely seen as an interim solution for the decarbonization of the transport sector. Within a PHEV, determining the required energy storage capacity of the battery remains one of the primary concerns for vehicle manufacturers and system integrators. This fact is particularly pertinent since the battery constitutes the largest contributor to vehicle mass. Furthermore, the financial cost associated with the procurement, design and integration of battery systems is often cited as one of the main barriers to vehicle commercialization. The ability to integrate the optimization of the energy management control system with the sizing of key PHEV powertrain components presents a significant area of research. Contained within this paper is an optimization study in which a charge blended strategy is used to facilitate the downsizing of the electrical machine, the internal combustion engine and the high voltage battery. An improved Equivalent Consumption Method has been used to manage the optimal power split within the powertrain as the PHEV traverses a range of different drivecycles. For a target CO2 value and drivecycle, results show that this approach can yield significant downsizing opportunities, with cost reductions on the order of 2%–9% being realizable

Low-Cost Pathway to Ultra Efficient City Car: Series Hydraulic Hybrid System with Optimized Supervisory Control

A series hydraulic hybrid concept (SHHV) has been explored as a potential pathway to an ultra-efficient city vehicle. Intended markets would be congested metropolitan areas, particularly in developing countries. The target fuel economy was ~100 mpg or 2.4 l/100km in city driving. Such an ambitious target requires multiple measures, i.e. low mass, favorable aerodynamics and ultra-efficient powertrain. The series hydraulic hybrid powertrain has been designed and analyzed for the selected light and aerodynamic platform with the expectation that (i) series configuration will maximize opportunities for regeneration and optimization of engine operation, (ii) inherent high power density of hydraulic propulsion and storage components will yield small, low-cost components, and (iii) high efficiency and high power limits for accumulator charging/discharging will enable very effective regeneration. The simulation study focused on the SHHV supervisory control development, to address the challenge of the low storage capacity of the accumulator. Two approaches were pursued, i.e. the thermostatic SOC control, and Stochastic Dynamic Programming for horizon optimization. The stochastic dynamic programming was setup using a set of naturalistic driving schedules, recorded in normal traffic. The analysis included additional degree of freedom, as the engine power demand was split into two variables, namely engine torque and speed. The results represent a significant departure from the conventional wisdom of operating the engine near its “sweet spot” and indicate what is preferred from the system stand-point. Predicted fuel economy over the EPA city schedule is ~93 mpg with engine idling, and ~110 mpg with engine shut-downs.Peer Reviewedhttp://deepblue.lib.umich.edu/bitstream/2027.42/89873/1/SAE_2009-24-0065_draft.pdfhttp://deepblue.lib.umich.edu/bitstream/2027.42/89873/3/SAE 2009-24-0065.pd