A bibliographic review of production line design and balancing under uncertainty

This bibliography reviews the solution methods developed for the design and balancing problems of production lines such as assembly and disassembly lines. The line design problem aims in determining the number of workstations along with the corresponding assignment of tasks to each workstation, while the line balancing problem seeks an assignment of tasks, to the existing workstations of the line, which ensures that the workloads are as equal as possible among the workstations. These two optimisation problems can be also integrated and treated as a multi-objective optimisation problem. This review considers both deterministic and stochastic formulations for disassembly lines and is limited to assembly line design and balancing under uncertainty. This bibliography covers more than 90 publications since 1976 for assembly and 1999 for disassembly

Integrated Workstation Design and Buffer Allocation in Disassembly Systems for Remanufacturing

Remanufacturing is recognized as one of the most profitable and environmentally conscious options of the circular economy. A remanufacturing process chain includes disassembly, cleaning, inspection, reconditioning and reassembly stages to recover the functionality and value of post-use products. However, the efficiency and profitability of remanufacturing are significantly affected by the variability of post-use product conditions. Consequently, the disassembly tasks times are highly uncertain, and this leads to a lack of robustness in disassembly lines designed without considering these challenges. This paper aims at finding the optimal disassembly line design under uncertainty of tasks times to support remanu-facturing. A mathematical optimization model with the objective of profit maximization is proposed which jointly optimizes and determines (1) the sequence of components to be disassembled and the assignment of disassembly tasks to workstations and (2) the allocation of buffers in order to provide a disassembly line design which has the maximum profit and satisfies the desired cycle time. The benefits of the proposed model are validated within a real case study dedicated to the remanufacturing of mechatronic components in the automotive industry

Production planning and control of closed-loop supply chains

More and more supply chains emerge that include a return flow of materials. Many original equipment manufacturers are nowadays engaged in the remanufacturing business. In many process industries, production defectives and by-products are reworked. These closed-loop supply chains deserve special attention. Production planning and control in such hybrid systems is a real challenge, especially due to increased uncertainties. Even companies that are engaged in remanufacturing operations only, face more complicated planning situations than traditional manufacturing companies.We point out the main complicating characteristics in closed-loop systems with both remanufacturing and rework, and indicated the need for new or modified/extended production planning and control approaches. An overview of the existing scientific contributions is given. It appears that we only stand at the beginning of this line of research, and that many more contributions are needed and expected in the future.closed-loop supply chains;Production planning and control

A computer-based product classification and component detection for demanufacturing processes

This is an Author's Accepted Manuscript of an article published in International Journal of Computer Integrated Manufacturing, 24(10), 900-914, 2011 [copyright Taylor & Francis], available online at: http://www.tandfonline.com/10.1080/0951192X.2011.579169.The aim of this paper is to propose a novel computer-based product classification, component detection and tracking for demanufacturing and disassembly process. This is achieved by introducing a series of automated and sequential product scanning, component identification, image analysis and sorting – leading to the development of a bill of material (BOM). The produced BOM can then be associated with the relevant disassembly/demanufacture proviso. The proposed integrated image sorting and product classification (ISPC) approach can be considered as a step forward in automation of demanufacturing activities. The ISPC model proposed in this paper utilises and builds on the state-of-the-art technology and current body of research in computer-integrated demanufacturing and remanufacturing (CIDR). An appraisal of the latest research material and the factors that inhibit CIDR methods inpractice are presented. A novel solution for the integration of imaging and material identification techniques toovercome some of the existing shortcomings of automated recycling processes is proposed in this paper. The proposed product scanning and component detection ISPC software consists of four distinct models: the repertory database, the search engine, the product-attributes updater and the image sorting and classification algorithm. The software framework that integrates the four components is presented in this paper. Finally, an overall assessment of applying ISPC at various stages of CIDR processes concludes the article.University of Ibadan MacArthur Foundation Gran

How do robots take two parts apart

This research is a natural progression of efforts which begun with the introduction of a new research paradigm in machine perception, called Active Perception. There it was stated that Active Perception is a problem of intelligent control strategies applied to data acquisition processes which will depend on the current state of the data interpretation, including recognition. The disassembly/assembly problem is treated as an Active Perception problem, and a method for autonomous disassembly based on this framework is presented

Integrating a web-based system with business processes in closed loop supply chains

Closed Loop Supply Chains include operations for physical collection of end-of-use products, selection based on their configuration and/or condition and decision making for reuse, remanufacturing or recycling. Uncertainty factors regarding the time, place of origin, and status of returns introduce many difficulties in planning these operations. With the aim to minimize such problems, this paper presents an architecture for virtual reverse logistics networks and an implementation for end-of-use PCs. The virtual reverse logistics network for PCs relies on E-commerce and WWW technologies for remote monitoring and benchmarking, instead of physical transportation and inspection. A configuration monitoring and benchmarking agent screens the computer that is about to enter the end-of-use stream and registers the data in the system’s databases. The virtual reverse logistics network regards all incoming PCs as submitted offers. Also, users or agents may explicitly register requests for PCs or modules. Offers are matched to requests with a decision support system to provide recommendations for reuse, remanufacturing or recycling of end-of-use PCs. An electronic marketplace matches requests and offers. The proposed architecture diminishes the uncertainty factors and provides us with an understanding on what is missing and it is likely to have a positive impact to the development of virtual reverse logistics networks for computers and other equipment with embedded logic.business processes;Closed Loop Supply Chains;virtual reverse logistics networks;web-based system

Second order conic approximation for disassembly line design with joint probabilistic constraints

A problem of profit oriented disassembly line design and balancing with possible partial disassembly and presence of hazardous parts is studied. The objective is to design a production line providing a maximal revenue with balanced workload. Task times are assumed to be random variables with known normal probability distributions. The cycle time constraints are to be jointly satisfied with at least a predetermined probability level. An AND/OR graph is used to model the precedence relationships among tasks. Several lower and upper–bounding schemes are developed using second order cone programming and convex piecewise linear approximation. To show the relevance and applicability of the proposed approach, a set of instances from the literature are solved to optimality

Product ecodesign and materials: current status and future prospects

The aim of this paper is to discuss the current status of ecodesign in the industry and its future implications for materials. There is today more and more focus on the environmental impacts of products during their whole life cycle. In particular, ecodesign aims at integrating environmental aspects during the product's design process as any other criterion, in order to reduce the life cycle impacts. Although a lot of product environmental impact assessment and Design for Environment tools already exist, environmental aspects are unfortunately rarely routinely integrated into product development process in the industry. This is mainly due to the fact that current ecodesign tools are little adapted to designers' practices, requirements and competencies. After the sequential and DfX paradigms, design of products is today maturing into Integrated Design, where multiple points of views and expertise have to be considered at the same time to progressively define the product