Integrated high-voltage switched-capacitor DC-DC converters

The focus of this work is on the integrated circuit (IC) level integration of high-voltage switched-capacitor (SC) converters with the goal of fully integrated power management solutions for system-on-chip (SoC) and system-in-pagage (SiP) applications. The full integration of SC converters provides a low cost and compact power supply solution for modern electronics. Currently, there are almost no fully integrated SC converters with input voltages above 5 V. The purpose of this work is to provide solutions for higher input voltages. The increasing challenges of a compact and efficient power supply on the chip are addressed. High-voltage rated components and the increased losses caused by parasitics not only reduce power density but also efficiency. Loss mechanisms in high-voltage SC converters are investigated resulting in an optimized model for high-voltage SC converters. The model developed allows an appropriate comparison of different semiconductor technologies and converter topologies. Methods and design proposals for loss reduction are presented. Control of power switches with their supporting circuits is a further challenge for high-voltage SC converters. The aim of this work is to develop fully integrated SC converters with a wide input voltage range. Different topologies and concepts are investigated. The implemented fully integrated SC converter has an input voltage range of 2 V to 13 V. This is twice the range of existing converters. This is achieved by an implemented buck and boost mode as well as 17 conversion ratios. Experimental results show a peak efficiency of 81.5%. This is the highest published peak efficiency for fully integrated SC converters with an input voltage > 5V. With the help of the model developed in this work, a three-phase SC converter topology for input voltages up to 60 V is derived and then investigated and discussed. Another focus of this work is on the power supply of sensor nodes and smart home applications with low-power consumption. Highly integrated micro power supplies that operate directly from mains voltage are particularly suitable for these applications. The micro power supply proposed in this work utilizes the high-voltage SC converter developed. The output power is 14 times higher and the power density eleven times higher than prior work. Since plenty of power switches are built into modern multi-ratio SC converters, the switch control circuits must be optimized with regard to low-power consumption and area requirements. In this work, different level shifter concepts are investigated and a low-power high-voltage level shifter for 50 V applications based on a capacitive level shifter is introduced. The level shifter developed exceeds the state of the art by a factor of more than eleven with a power consumption of 2.1pJ per transition. A propagation delay of 1.45 ns is achieved. The presented high-voltage level shifter is the first level shifter for 50 V applications with a propagation delay below 2 ns and power consumption below 20pJ per transition. Compared to the state of the art, the figure of merit is significantly improved by a factor of two. Furthermore, various charge pump concepts are investigated and evaluated within the context of this work. The charge pump, optimized in this work, improves the state of the art by a factor of 1.6 in terms of efficiency. Bidirectional switches must be implemented at certain locations within the power stage to prevent reverse conduction. The topology of a bidirectional switch developed in this work reduces the dynamic switching losses by 70% and the area consumption including the required charge pumps by up to 65% compared to the state of the art. These improvements make it possible to control the power switches in a fast and efficient way. Index terms — integrated power management, high input voltage, multi-ratio SC converter, level shifter, bidirectional switch, micro power supplyDer Schwerpunkt dieser Arbeit liegt auf der Erforschung von Switched-Capacitor (SC) Spannungswandler für höhere Eingangsspannungen. Ziel der Arbeit ist es Lösungen für ein voll auf dem Halbleiterchip integriertes Power Management anzubieten um System on Chip (SoC) und System in Package (SiP) zu ermöglichen. Die vollständige Integration von SC Spannungswandlern bietet eine kostengünstige und kompakte Spannungsversorgungslösung für moderne Elektronik. Der kontinuierliche Trend hin zu immer kompakterer Elektronik und hin zu höheren Versorgungsspannungen wird in dieser Arbeit adressiert. Aktuell gibt es sehr wenige voll integrierte SC Spannungswandler mit einer Eingangsspannung größer 5 V. Die mit steigender Spannung zunehmenden Herausforderungen an eine kompakte und effiziente Spannungsversorgung auf dem Chip werden in dieser Arbeit untersucht. Die höhere Spannungsfestigkeit der verwendeten Komponenten korreliert mit erhöhten Verlusten und erhöhtem Flächenverbrauch, welche sich negativ auf den Wirkungsgrad und die Leistungsdichte von SC Spannungswandlern auswirkt. Bestandteil dieser Arbeit ist die Untersuchung dieser Verlustmechanismen und die Entwicklung eines Modells, welches speziell für höhere Spannungen optimiert wurde. Das vorgestellte Modell ermöglicht zum einen die optimale Dimensionierung der Spannungswandler und zum anderen faire Vergleichsmöglichkeiten zwischen verschiedenen SC Spannungswandler Architekturen und Halbleitertechnologien. Demnach haben sowohl die gewählte Architektur und Halbleitertechnologie als auch die Kombination aus gewählter Architektur und Technologie erheblichen Einfluss auf die Leistungsfähigkeit der Spannungswandler. Ziel dieser Arbeit ist die Vollintegration eines SC Spannungswandlers mit einem weiten und hohen Eingangsspannungsbereich zu entwickeln. Dazu wurden verschiedene Schaltungsarchitekturen und Konzepte untersucht. Der vorgestellte vollintegrierte SC Spannungswandler weist einen Eingangsspannungsbereich von 2 V bis 13 V auf. Dies ist eine Verdopplung im Vergleich zum Stand der Technik. Dies wird durch einen implementierten Auf- und Abwärtswandler-Betriebsmodus sowie 17 Übersetzungsverhältnisse erreicht. Experimentelle Ergebnisse zeigen einen Spitzenwirkungsgrad von 81.5%. Dies ist der höchste veröffentlichte Spitzenwirkungsgrad für vollintegrierte SC Spannungswandler mit einer Eingangsspannung größer 5 V. Mit Hilfe des in dieser Arbeit entwickelten Modells wird eine dreiphasige SC Spannungswandler Architektur für Eingangsspannungen bis zu 60 V entwickelt und anschließend analysiert und diskutiert. Ein weiterer Schwerpunkt dieser Arbeit adressiert die kompakte Spannungsversorgung von Sensorknoten mit geringem Stromverbrauch, für Anwendungen wie Smart Home und Internet der Dinge (IoT). Für diese Anwendungen eignen sich besonders gut hochintegrierte Mikro-Netzteile, welche direkt mit dem 230VRMS-Hausnetz (bzw. 110VRMS) betrieben werden können. Das in dieser Arbeit vorgestellte Mikro-Netzteil nutzt einen in dieser Arbeit entwickelten SC Spannungswandler für hohe Eingangsspannungen. Die damit erzielte Ausgangsleistung ist 14-mal größer im Vergleich zum Stand der Technik. In SC Spannungswandlern für hohe Spannungen werden viele Leistungsschalter benötigt, deshalb muss bei der Schalteransteuerung besonders auf einen geringen Leistungsverbrauch und Flächenbedarf der benötigten Schaltungsblöcke geachtet werden. Gegenstand dieser Arbeit ist sowohl die Analyse verschiedener Konzepte für Pegelumsetzer, als auch die Entwicklung eines stromsparenden Pegelumsetzers für 50 V-Anwendungen. Mit einer Leistungsaufnahme von 2.1pJ pro Signalübergang reduziert der entwickelte Pegelumsetzer mit kapazitiver Kopplung um mehr als elfmal die Leistungsaufnahme im Vergleich zum Stand der Technik. Die erreichte Laufzeitverzögerung beträgt 1.45 ns. Damit erzielt der vorgestellte Hochspannungs-Pegelumsetzer als erster Pegelumsetzer für 50 V-Anwendungen eine Laufzeitverzögerung unter 2 ns und eine Leistungsaufnahme unter 20pJ pro Signalwechsel. Im Vergleich zum Stand der Technik wird die Leistungskennzahl um den Faktor zwei deutlich verbessert. Darüber hinaus werden im Rahmen dieser Arbeiten verschiedene Ladungspumpenkonzepte untersucht und bewertet. Die in dieser Arbeit optimierte Ladungspumpe verbessert den Stand der Technik um den Faktor 1.6 in Bezug auf den Wirkungsgrad. Die in dieser Arbeit entwickelte Schaltungsarchitektur eines bidirektionalen Schalters reduziert die dynamischen Schaltverluste um 70% und den benötigten Flächenbedarf inklusive der benötigten Ladungspumpe um bis zu 65% gegenüber dem Stand der Technik. Diese Verbesserungen ermöglichen es, die Leistungsschalter schnell und effizient anzusteuern. Schlagworte — Integriertes Powermanagement, hohe Eingangsspannung, Multi-Ratio SC Spannungswan- dler, Pegelumsetzer, bidirektionaler Schalter, Mikro-Netztei

Analysis and design of switched-capacitor DC-DC converters with discrete event models

Ph. D. Thesis.Switched-capacitor DC-DC converters (SCDDCs) play a critical role in low power integrated systems. The analysis and design processes of an SCDDC impact the performance and power efficiency of the whole system. Conventionally, researchers carry out the analysis and design processes by viewing SCDDCs as analogue circuits. Analogue attributes of an SCDDC, such as the charge flow current or the equivalent output impedance, have been studied in considerable detail for performance enhancement. However, in most existing work, less attention is paid to the analysis of discrete events (e.g. digital signal transitions) and the relationships between discrete events in SCDDCs. These discrete events and the relationships between discrete events also affect the performance of SCDDCs. Certain negative effects of SCDDCs such as leakage current are introduced by unhealthy discrete states. For example, MOS devices in an SCDDC could conduct undesirably under certain combinations of signals, resulting in reversion losses (a type of leakage in SCDDCs). However, existing work only use verbal reasoning and waveform descriptions when studying these discrete events, which may cause confusion and result in an informal design process consisting of intuitive design and backed up merely by validation based on natural language discussions and simulations. There is therefore a need for formalised methods to describe and analyse these discrete events which may facilitate systematic design techniques. This thesis presents a new method of analysing and designing SCDDCs using discrete event models. Discrete event models such as Petri nets and Signal Transition Graphs (STGs) are commonly used in asynchronous circuits to formally describe and analyse the relationships between discrete transitions. Modelling SCDDCs with discrete event models provides a formal way to describe the relations between discrete transitions in SCDDCs. These discrete event models can be used for analysis, verification and even design guidance for SCDDC design. The rich set of existing analysis methods and tools for discrete event models could be applied to SCDDCs, potentially improving the analysis and design flow for them. Moreover, since Petri nets and STGs are generally used to analyse and design asynchronous circuits, modelling and designing SCDDCs with STG models may additionally facilitate the incorporation of positive features of asynchronous circuits in SCDDCs (e.g. no clock skew). In this thesis, the relations between discrete events in SCDDCs are formally described with SC-STG (an extended STG targeting multi-voltage systems, to which SCDDCs belong), which avoids the potential confusion due to natural language and waveform descriptions. Then the concurrency and causality relations described in SC-STG model are extended to Petri nets, with which the presence of reversion losses can be formally determined and verified. Finally, based on the STG and Petri net models, a new design method for reversion-loss-free SCDDCs is proposed. In SCDDCs designed with the new method, reversion losses are entirely removed by introducing asynchronous controls, synthesised with the help of a software synthesis toolkit “Workcraft”. To demonstrate the analysis capabilities of the method, several cross-coupled voltage doublers (a type of SCDDC) are analysed and studied with discrete event models as examples in this thesis. To demonstrate the design capabilities of the method, a new reversion-loss-free cross-coupled voltage doubler is designed. The cross-coupled voltage doubler is widely used in low power integrated systems such as flash memories, LCD drivers and wireless energy harvesting systems. The proposed modelling method is potentially used in both research and industrial area of those applications for a formal and high-efficiency design proces

Power management systems based on switched-capacitor DC-DC converter for low-power wearable applications

The highly efficient ultra-low-power management unit is essential in powering low-power wearable electronics. Such devices are powered by a single input source, either by a battery or with the help of a renewable energy source. Thus, there is a demand for an energy conversion unit, in this case, a DC-DC converter, which can perform either step-up or step-down conversions to provide the required voltage at the load. Energy scavenging with a boost converter is an intriguing choice since it removes the necessity of bulky batteries and considerably extends the battery life. Wearable devices are typically powered by a monolithic battery. The commonly available battery such as Alkaline or Lithium-ion, degrade over time due to their life spans as it is limited by the number of charge cycles- which depend highly on the environmental and loading condition. Thus, once it reaches the maximum number of life cycles, the battery needs to be replaced. The operation of the wearable devices is limited by usable duration, which depends on the energy density of the battery. Once the stored energy is depleted, the operation of wearable devices is also affected, and hence it needs to be recharged. The energy harvesters- which gather the available energy from the surroundings, however, have no limitation on operating life. The application can become battery-less given that harvestable energy is sufficiently powering the low-power devices. Although the energy harvester may not completely replace the battery source, it ensures the maximum duration of use and assists to become autonomous and self-sustain devices. The photovoltaic (PV) cell is a promising candidate as a hypothetical input supply source among the energy harvesters due to its smaller area and high power density over other harvesters. Solar energy use PV harvester can convert ambient light energy into electrical energy and keep it in the storage device. The harvested output of PV cannot directly connect to wearable loads for two main reasons. Depending on the incoming light, the harvested current result in varying open-circuit voltage. It requires the power management circuit to deal with unregulated input variation. Second, depending on the PV cell's material type and an effective area, the I-V characteristic's performance varies, resulting in a variation of the output power. There are several works of maximum power point tracking (MPPT) methods that allow the solar energy harvester to achieve optimal harvested power. Therefore, the harvested power depends on the size and usually small area cell is sufficient for micro-watt loads low-powered applications. The available harvested voltage, however, is generally very low-voltage range between 0.4-0.6 V. The voltage ratings of electronics in standard wearable applications operate in 1.8-3 V voltages as described in introduction’s application example section. It is higher than the supply source can offer. The overcome the mismatch voltage between source and supply circuit, a DC-DC boost converter is necessary. The switch-mode converters are favoured over the linear converters due to their highly efficient and small area overhead. The inductive converter in the switch-mode converter is common due to its high-efficiency performance. However, the integration of the inductor in the miniaturised integrated on-chip design tends to be bulky. Therefore, the switched-capacitor approach DC-DC converters will be explored in this research. In the switched-capacitor converter universe, there is plenty of work for single-output designs for various topologies. Most converters are reconfigurable to the different DC voltage levels apart from Dickson and cross-coupled charge pump topologies due to their boosting power stage architecture through a number of stages. However, existing multi-output converters are limited to the fixed gain ratio. This work explores the reconfigurable dual-output converter with adjustable gain to compromise the research gap. The thesis's primary focus is to present the inductor-less, switched-capacitor-based DC-DC converter power management system (PMS) supplied by a varying input of PV energy harvester input source. The PMS should deliver highly efficient regulated voltage conversion ratio (VCR) outputs to low-power wearable electronic devices that constitute multi-function building blocks

A 1.1 W/mm2-Power-Density 82%-Efficiency Fully Integrated 3∶ 1 Switched-Capacitor DC-DC Converter in Baseline 28nm CMOS using Stage Outphasing and Multiphase Soft-Charging

Two techniques, called Stage Outphasing and Multiphase Soft-Charging, that significantly increase the effective capacitor density for monolithic Switched-Capacitor DC-DC converters are presented. The proposed techniques are used in a fully-integrated 3:1 converter in a 28nm baseline CMOS process to achieve a power density of 1.1W/mm2 with an efficiency of 82%, which is significantly better than any other published baseline CMOS design and outperforms published converters using SOI technology.status: publishe

Design and Characterization of Power Converters and Amplifiers for Supply-Modulation based Transmitter Architectures

The rapid evolution of telecommunication systems has strongly influenced our lives, and the way we communicate and exchange information. Nevertheless, much progress is expected to happen in the next years with the introduction of new generations of wireless communications standards, which require signals with large bandwidth and very high Peak-to-Average Power Ratio (PAPR) in order to enhance the spectral efficiency and maximize the data rate. However, such developments can only take place through the evolution of Radio-Frequency (RF) which should be capable of working at higher frequencies, higher bandwidth and with higher efficiencies than before. In order to meet these demanding specifications, transmitter architectures have to evolve from a single linear RF Power-Amplifier (PA) into more complex architectures. Envelope Tracking (ET) is one of the most promising solutions for the efficiency-enhancement of next generation transmitters. The research described in this thesis aims to provide solutions to enhance the efficiency of the RF PA by means of an ET architecture. To this purpose, a novel discrete level supply modulator is investigated, which is based on a direct digital-to-analog power conversion. This supply modulator is capable of synthesizing eight voltage steps by means of three isolated voltage sources, thus behaving like a Power Digital-to-Analog Converter (Power-DAC). A hybrid version of the Power-DAC exploiting very fast GaN devices is developed and tested with an L-band PA achieving efficiency improvement up to 13% with 10 MHz of bandwidth. Furthermore, a monolithic GaN version of the Power-DAC is prototyped and tested with an X-band PA achieving efficiency improvement up to 20% and bandwidth of 20 MHz. This supply modulator is tested with outphasing PAs showing promising results with modulated signals and efficiency improvement up to 9%. Finally, dispersive phenomena, which affect PAs and switches in supply modulators, are investigated, characterized and modeled