Optimal Design Methods for Increasing Power Performance of Multiactuator Robotic Limbs

abstract: In order for assistive mobile robots to operate in the same environment as humans, they must be able to navigate the same obstacles as humans do. Many elements are required to do this: a powerful controller which can understand the obstacle, and power-dense actuators which will be able to achieve the necessary limb accelerations and output energies. Rapid growth in information technology has made complex controllers, and the devices which run them considerably light and cheap. The energy density of batteries, motors, and engines has not grown nearly as fast. This is problematic because biological systems are more agile, and more efficient than robotic systems. This dissertation introduces design methods which may be used optimize a multiactuator robotic limb's natural dynamics in an effort to reduce energy waste. These energy savings decrease the robot's cost of transport, and the weight of the required fuel storage system. To achieve this, an optimal design method, which allows the specialization of robot geometry, is introduced. In addition to optimal geometry design, a gearing optimization is presented which selects a gear ratio which minimizes the electrical power at the motor while considering the constraints of the motor. Furthermore, an efficient algorithm for the optimization of parallel stiffness elements in the robot is introduced. In addition to the optimal design tools introduced, the KiTy SP robotic limb structure is also presented. Which is a novel hybrid parallel-serial actuation method. This novel leg structure has many desirable attributes such as: three dimensional end-effector positioning, low mobile mass, compact form-factor, and a large workspace. We also show that the KiTy SP structure outperforms the classical, biologically-inspired serial limb structure.Dissertation/ThesisDoctoral Dissertation Mechanical Engineering 201

Dexterity, workspace and performance analysis of the conceptual design of a novel three-legged, redundant, lightweight, compliant, serial-parallel robot

In this article, the mechanical design and analysis of a novel three-legged, agile robot with passively compliant 4-degrees-of-freedom legs, comprising a hybrid topology of serial, planar and spherical parallel structures, is presented. The design aims to combine the established principle of the Spring Loaded Inverted Pendulum model for energy efficient locomotion with the accuracy and strength of parallel mechanisms for manipulation tasks. The study involves several kinematics and Jacobian based analyses that specifically evaluate the application of a non-overconstrained spherical parallel manipulator as a robot hip joint, decoupling impact forces and actuation torques, suitable for the requirements of legged locomotion. The dexterity is investigated with respect to joint limits and workspace boundary contours, showing that the mechanism stays well conditioned and allows for a sufficient range of motion. Based on the functional redundancy of the constrained serial-parallel architecture it is furthermore revealed that the robot allows for the exploitation of optimal leg postures, resulting in the possible optimization of actuator load distribution and accuracy improvements. Consequently, the workspace of the robot torso as additional end-effector is investigated for the possible application of object manipulation tasks. Results reveal the existence of a sufficient volume applicable for spatial motion of the torso in the statically stable tripodal posture. In addition, a critical load estimation is derived, which yields a posture dependent performance index that evaluates the risks of overload situations for the individual actuators

Oncilla robot: a versatile open-source quadruped research robot with compliant pantograph legs

We present Oncilla robot, a novel mobile, quadruped legged locomotion machine. This large-cat sized, 5.1 robot is one of a kind of a recent, bioinspired legged robot class designed with the capability of model-free locomotion control. Animal legged locomotion in rough terrain is clearly shaped by sensor feedback systems. Results with Oncilla robot show that agile and versatile locomotion is possible without sensory signals to some extend, and tracking becomes robust when feedback control is added (Ajaoolleian 2015). By incorporating mechanical and control blueprints inspired from animals, and by observing the resulting robot locomotion characteristics, we aim to understand the contribution of individual components. Legged robots have a wide mechanical and control design parameter space, and a unique potential as research tools to investigate principles of biomechanics and legged locomotion control. But the hardware and controller design can be a steep initial hurdle for academic research. To facilitate the easy start and development of legged robots, Oncilla-robot's blueprints are available through open-source. [...

SWheg: A Wheel-Leg Transformable Robot With Minimalist Actuator Realization

This article presents the design, implementation, and performance evaluation of SWheg, a novel modular wheel-leg transformable robot family with minimalist actuator realization. SWheg takes advantage of both wheeled and legged locomotion by seamlessly integrating them on a single platform. In contrast to other designs that use multiple actuators, SWheg uses only one actuator to drive the transformation of all the wheel-leg modules in sync. This means an N-legged SWheg robot requires only N+1 actuators, which can significantly reduce the cost and malfunction rate of the platform. The tendon-driven wheel-leg transformation mechanism based on a four-bar linkage can perform fast morphology transitions between wheels and legs. We validated the design principle with two SWheg robots with four and six wheel-leg modules separately, namely Quadrupedal SWheg and Hexapod SWheg. The design process, mechatronics infrastructure, and the gait behavioral development of both platforms were discussed. The performance of the robot was evaluated in various scenarios, including driving and turning in wheeled mode, step crossing, irregular terrain passing, and stair climbing in legged mode. The comparison between these two platforms was also discussed

Mechanical design and analysis of a novel three-legged, compact, lightweight, omnidirectional, serial–parallel robot with compliant agile legs

In this work, the concept and mechanical design of a novel compact, lightweight, omnidirectional three-legged robot, featuring a hybrid serial–parallel topology including leg compliance is proposed. The proposal focusses deeply on the design aspects of the mechanical realisation of the robot based on its 3D-CAD assembly, while also discussing the results of multi-body simulations, exploring the characteristic properties of the mechanical system, regarding the locomotion feasibility of the robot model. Finally, a real-world prototype depicting a single robot leg is presented, which was built by highly leaning into a composite design, combining complex 3D-printed parts with stiff aluminium and polycarbonate parts, allowing for a mechanically dense and slim construction. Eventually, experiments on the prototype leg are demonstrated, showing the mechanical model operating in the real world

Analytical Workspace, Kinematics, and Foot Force Based Stability of Hexapod Walking Robots

Many environments are inaccessible or hazardous for humans. Remaining debris after earthquake and fire, ship hulls, bridge installations, and oil rigs are some examples. For these environments, major effort is being placed into replacing humans with robots for manipulation purposes such as search and rescue, inspection, repair, and maintenance. Mobility, manipulability, and stability are the basic needs for a robot to traverse, maneuver, and manipulate in such irregular and highly obstructed terrain. Hexapod walking robots are as a salient solution because of their extra degrees of mobility, compared to mobile wheeled robots. However, it is essential for any multi-legged walking robot to maintain its stability over the terrain or under external stimuli. For manipulation purposes, the robot must also have a sufficient workspace to satisfy the required manipulability. Therefore, analysis of both workspace and stability becomes very important. An accurate and concise inverse kinematic solution for multi-legged robots is developed and validated. The closed-form solution of lateral and spatial reachable workspace of axially symmetric hexapod walking robots are derived and validated through simulation which aid in the design and optimization of the robot parameters and workspace. To control the stability of the robot, a novel stability margin based on the normal contact forces of the robot is developed and then modified to account for the geometrical and physical attributes of the robot. The margin and its modified version are validated by comparison with a widely known stability criterion through simulated and physical experiments. A control scheme is developed to integrate the workspace and stability of multi-legged walking robots resulting in a bio-inspired reactive control strategy which is validated experimentally

Mobile robot for uneven terrain

This paper outlines the details of the development of a mobile robot than can navigate uneven terrain. The robot incorporates a combination of wheels and legs. The legs are based on a parallel-drive 2-R linkage that allows the motors to be located on the robot frame. The legs are driven through servo motors while the wheels are powered through DC motors. A PIC microcontroller is used to control the system, while a novel IR-based communication module allows the user to remotely control the device. In the proof-of-concept prototype, a human operator can control the approximately 6x9x4 inches (15.24x22.86x10.16 cm) and approximately 8 lb. (3.63 kgs) robot (with onboard electronics and control systems) to climb and descend steps. Future versions can be expected to be autonomous and equipped with cameras and ad hoc networking cards for field operations