GLCM-based chi-square histogram distance for automatic detection of defects on patterned textures

Chi-square histogram distance is one of the distance measures that can be used to find dissimilarity between two histograms. Motivated by the fact that texture discrimination by human vision system is based on second-order statistics, we make use of histogram of gray-level co-occurrence matrix (GLCM) that is based on second-order statistics and propose a new machine vision algorithm for automatic defect detection on patterned textures. Input defective images are split into several periodic blocks and GLCMs are computed after quantizing the gray levels from 0-255 to 0-63 to keep the size of GLCM compact and to reduce computation time. Dissimilarity matrix derived from chi-square distances of the GLCMs is subjected to hierarchical clustering to automatically identify defective and defect-free blocks. Effectiveness of the proposed method is demonstrated through experiments on defective real-fabric images of 2 major wallpaper groups (pmm and p4m groups).Comment: IJCVR, Vol. 2, No. 4, 2011, pp. 302-31

An Extended Review on Fabric Defects and Its Detection Techniques

In Textile Industry, Quality of the Fabric is the main important factor. At the initial stage, it is very essential to identify and avoid the fabrics faults/defects and hence human perception consumes lot of time and cost to reveal the fabrics faults. Now-a-days Automated Inspection Systems are very useful to decrease the fault prediction time and gives best visualizing clarity- based on computer vision and image processing techniques. This paper made an extended review about the quality parameters in the fiber-to-fabric process, fabrics defects detection terminologies applied on major three clusters of fabric defects knitting, woven and sewing fabric defects. And this paper also explains about the statistical performance measures which are used to analyze the defect detection process. Also, comparison among the methods proposed in the field of fabric defect detection

Texture classification of fabric defects using machine learning

In this paper, a novel algorithm for automatic fabric defect classification was proposed, based on the combination of a texture analysis method and a support vector machine SVM. Three texture methods were used and compared, GLCM, LBP, and LPQ. They were combined with SVM’s classifier. The system has been tested using TILDA database. A comparative study of the performance and the running time of the three methods was carried out. The obtained results are interesting and show that LBP is the best method for recognition and classification and it proves that the SVM is a suitable classifier for such problems. We demonstrate that some defects are easier to classify than others

Optimal morphological filter design for fabric defect detection

This paper investigates the problem of automated defect detection for textile fabrics and proposes a new optimal morphological filter design method for solving this problem. Gabor Wavelet Network (GWN) is adopted as a major technique to extract the texture features of textile fabrics. An optimal morphological filter can be constructed based on the texture features extracted. In view of this optimal filter, a new semi-supervised segmentation algorithm is then proposed. The performance of the scheme is evaluated by using a variety of homogeneous textile images with different types of common defects. The test results exhibit accurate defect detection with low false alarm, thus confirming the robustness and effectiveness of the proposed scheme. In addition, it can be shown that the algorithm proposed in this paper is suitable for on-line applications. Indeed, the proposed algorithm is a low cost PC based solution to the problem of defect detection for textile fabrics. © 2005 IEEE.published_or_final_versio

Robust Defect Detection in Plain and Twill Fabric Using Directional Bollinger Bands

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Fabric Defect Detection with Deep Learning and False Negative Reduction

Quality control is an area of utmost importance for fabric production companies. By not detecting the defects present in the fabrics, companies are at risk of losing money and reputation with a damaged product. In a traditional system, an inspection accuracy of 60-75% is observed. In order to reduce these costs, a fast and automatic defect detection system, which can be complemented with the operator decision, is proposed in this paper. To perform the task of defect detection, a custom Convolutional Neural Network (CNN) was used in this work. To obtain a well-generalized system, in the training process, more than 50 defect types were used. Additionally, as an undetected defect (False Negative - FN) usually has a higher cost to the company than a non-defective fabric being classified as a defective one (false positive), FN reduction methods were used in the proposed system. In testing, when the system was in automatic mode, an average accuracy of 75% was attained; however, if the FN reduction method was applied, with intervention of the operator, an average of 95% accuracy can be achieved. These results demonstrate the ability of the system to detect many different types of defects with good accuracy whilst being faster and computationally simple.publishersversionpublishe

A VISION-BASED QUALITY INSPECTION SYSTEM FOR FABRIC DEFECT DETECTION AND CLASSIFICATION

Published ThesisQuality inspection of textile products is an important issue for fabric manufacturers. It is desirable to produce the highest quality goods in the shortest amount of time possible. Fabric faults or defects are responsible for nearly 85% of the defects found by the garment industry. Manufacturers recover only 45 to 65% of their profits from second or off-quality goods. There is a need for reliable automated woven fabric inspection methods in the textile industry. Numerous methods have been proposed for detecting defects in textile. The methods are generally grouped into three main categories according to the techniques they use for texture feature extraction, namely statistical approaches, spectral approaches and model-based approaches. In this thesis, we study one method from each category and propose their combinations in order to get improved fabric defect detection and classification accuracy. The three chosen methods are the grey level co-occurrence matrix (GLCM) from the statistical category, the wavelet transform from the spectral category and the Markov random field (MRF) from the model-based category. We identify the most effective texture features for each of those methods and for different fabric types in order to combine them. Using GLCM, we identify the optimal number of features, the optimal quantisation level of the original image and the optimal intersample distance to use. We identify the optimal GLCM features for different types of fabrics and for three different classifiers. Using the wavelet transform, we compare the defect detection and classification performance of features derived from the undecimated discrete wavelet and those derived from the dual-tree complex wavelet transform. We identify the best features for different types of fabrics. Using the Markov random field, we study the performance for fabric defect detection and classification of features derived from different models of Gaussian Markov random fields of order from 1 through 9. For each fabric type we identify the best model order. Finally, we propose three combination schemes of the best features identified from the three methods and study their fabric detection and classification performance. They lead generally to improved performance as compared to the individual methods, but two of them need further improvement