The relevance of outsourcing and leagile strategies in performance optimization of an integrated process planning and scheduling

Over the past few years growing global competition has forced the manufacturing industries to upgrade their old production strategies with the modern day approaches. As a result, recent interest has been developed towards finding an appropriate policy that could enable them to compete with others, and facilitate them to emerge as a market winner. Keeping in mind the abovementioned facts, in this paper the authors have proposed an integrated process planning and scheduling model inheriting the salient features of outsourcing, and leagile principles to compete in the existing market scenario. The paper also proposes a model based on leagile principles, where the integrated planning management has been practiced. In the present work a scheduling problem has been considered and overall minimization of makespan has been aimed. The paper shows the relevance of both the strategies in performance enhancement of the industries, in terms of their reduced makespan. The authors have also proposed a new hybrid Enhanced Swift Converging Simulated Annealing (ESCSA) algorithm, to solve the complex real-time scheduling problems. The proposed algorithm inherits the prominent features of the Genetic Algorithm (GA), Simulated Annealing (SA), and the Fuzzy Logic Controller (FLC). The ESCSA algorithm reduces the makespan significantly in less computational time and number of iterations. The efficacy of the proposed algorithm has been shown by comparing the results with GA, SA, Tabu, and hybrid Tabu-SA optimization methods

Bicriteria scheduling of a two-machine flowshop with sequence-dependent setup times

The official published version of the article can be found at the link below.A two-machine flowshop scheduling problem is addressed to minimize setups and makespan where each job is characterized by a pair of attributes that entail setups on each machine. The setup times are sequence-dependent on both machines. It is shown that these objectives conflict, so the Pareto optimization approach is considered. The scheduling problems considering either of these objectives are NP-hard , so exact optimization techniques are impractical for large-sized problems. We propose two multi-objective metaheurisctics based on genetic algorithms (MOGA) and simulated annealing (MOSA) to find approximations of Pareto-optimal sets. The performances of these approaches are compared with lower bounds for small problems. In larger problems, performance of the proposed algorithms are compared with each other. Experimentations revealed that both algorithms perform very similar on small problems. Moreover, it was observed that MOGA outperforms MOSA in terms of the quality of solutions on larger problems.Partial Funding from EPSRC under grant EP/D050863/1

A Comparative Representation Approach to Modern Heuristic Search Methods in a Job Shop

The job shop problem is among the class of NP- hard combinatorial problems. This Research paper addresses the problem of static job shop scheduling on the job-based representation and the rule based representations. The popular search techniques like the genetic algorithm and simulated annealing are used for the determination of the objectives like minimizations of the makespan time and mean flow time. Various rules like the SPT, LPT, MWKR, and LWKR are used for the objective function to attain the results. The summary of results from this paper gives a conclusion that the genetic algorithm gives better results in the makespan time determination on both the job based representation and the rule based representation and the simulated annealing algorithm gives the better results in the mean flow time in both the representations

INTEGRATED APPROACH OF SCHEDULING A FLEXIBLE JOB SHOP USING ENHANCED FIREFLY AND HYBRID FLOWER POLLINATION ALGORITHMS

Manufacturing industries are undergoing tremendous transformation due to Industry 4.0. Flexibility, consumer demands, product customization, high product quality, and reduced delivery times are mandatory for the survival of a manufacturing plant, for which scheduling plays a major role. A job shop problem modified with flexibility is called flexible job shop scheduling. It is an integral part of smart manufacturing. This study aims to optimize scheduling using an integrated approach, where assigning machines and their routing are concurrently performed. Two hybrid methods have been proposed: 1) The Hybrid Adaptive Firefly Algorithm (HAdFA) and 2) Hybrid Flower Pollination Algorithm (HFPA). To address the premature convergence problem inherent in the classic firefly algorithm, the proposed HAdFA employs two novel adaptive strategies: employing an adaptive randomization parameter (α), which dynamically modifies at each step, and Gray relational analysis updates firefly at each step, thereby maintaining a balance between diversification and intensification. HFPA is inspired by the pollination strategy of flowers. Additionally, both HAdFA and HFPA are incorporated with a local search technique of enhanced simulated annealing to accelerate the algorithm and prevent local optima entrapment. Tests on standard benchmark cases have been performed to demonstrate the proposed algorithm’s efficacy. The proposed HAdFA surpasses the performance of the HFPA and other metaheuristics found in the literature. A case study was conducted to further authenticate the efficiency of our algorithm. Our algorithm significantly improves convergence speed and enables the exploration of a large number of rich optimal solutions.