Control of a 3D piezo-actuating table by using an adaptive sliding-mode controller for a drilling process

AbstractRecently, the micropositioner has become an important developing target for achieving the requirements of precision machinery. The piezo-actuating device plays a very important role in this application area. In this paper, a model-free adaptive sliding-mode controller is proposed for a 3D piezo-actuating system because of the system’s hysteresis nonlinearity and time-varying characteristics. This control strategy employs the functional approximation technique to establish the unknown function for releasing the model based requirements of the sliding-mode control. The update laws for the coefficients of the Fourier series function parameters are derived from a Lyapunov function to guarantee the control system stability. To verify the effectiveness of the proposed controller, drilling process control using the designed controller is investigated in this paper

Design, Development, and Evaluation of a Teleoperated Master-Slave Surgical System for Breast Biopsy under Continuous MRI Guidance

The goal of this project is to design and develop a teleoperated master-slave surgical system that can potentially assist the physician in performing breast biopsy with a magnetic resonance imaging (MRI) compatible robotic system. MRI provides superior soft-tissue contrast compared to other imaging modalities such as computed tomography or ultrasound and is used for both diagnostic and therapeutic procedures. The strong magnetic field and the limited space inside the MRI bore, however, restrict direct means of breast biopsy while performing real-time imaging. Therefore, current breast biopsy procedures employ a blind targeting approach based on magnetic resonance (MR) images obtained a priori. Due to possible patient involuntary motion or inaccurate insertion through the registration grid, such approach could lead to tool tip positioning errors thereby affecting diagnostic accuracy and leading to a long and painful process, if repeated procedures are required. Hence, it is desired to develop the aforementioned teleoperation system to take advantages of real-time MR imaging and avoid multiple biopsy needle insertions, improving the procedure accuracy as well as reducing the sampling errors. The design, implementation, and evaluation of the teleoperation system is presented in this dissertation. A MRI-compatible slave robot is implemented, which consists of a 1 degree of freedom (DOF) needle driver, a 3-DOF parallel mechanism, and a 2-DOF X-Y stage. This slave robot is actuated with pneumatic cylinders through long transmission lines except the 1-DOF needle driver is actuated with a piezo motor. Pneumatic actuation through long transmission lines is then investigated using proportional pressure valves and controllers based on sliding mode control are presented. A dedicated master robot is also developed, and the kinematic map between the master and the slave robot is established. The two robots are integrated into a teleoperation system and a graphical user interface is developed to provide visual feedback to the physician. MRI experiment shows that the slave robot is MRI-compatible, and the ex vivo test shows over 85%success rate in targeting with the MRI-compatible robotic system. The success in performing in vivo animal experiments further confirm the potential of further developing the proposed robotic system for clinical applications

Improving robotic machining accuracy through experimental error investigation and modular compensation

Machining using industrial robots is currently limited to applications with low geometrical accuracies and soft materials. This paper analyzes the sources of errors in robotic machining and characterizes them in amplitude and frequency. Experiments under different conditions represent a typical set of industrial applications and allow a qualified evaluation. Based on this analysis, a modular approach is proposed to overcome these obstacles, applied both during program generation (offline) and execution (online). Predictive offline compensation of machining errors is achieved by means of an innovative programming system, based on kinematic and dynamic robot models. Real-time adaptive machining error compensation is also provided by sensing the real robot positions with an innovative tracking system and corrective feedback to both the robot and an additional high-dynamic compensation mechanism on piezo-actuator basis

Advanced Mobile Robotics: Volume 3

Mobile robotics is a challenging field with great potential. It covers disciplines including electrical engineering, mechanical engineering, computer science, cognitive science, and social science. It is essential to the design of automated robots, in combination with artificial intelligence, vision, and sensor technologies. Mobile robots are widely used for surveillance, guidance, transportation and entertainment tasks, as well as medical applications. This Special Issue intends to concentrate on recent developments concerning mobile robots and the research surrounding them to enhance studies on the fundamental problems observed in the robots. Various multidisciplinary approaches and integrative contributions including navigation, learning and adaptation, networked system, biologically inspired robots and cognitive methods are welcome contributions to this Special Issue, both from a research and an application perspective

Micro motion stages with flexure hinges-design and control

The developments in micro and nano technologies brought the need of high precision micropositioning stages to be used in micro/nano applications such as cell manipulation, surgery, aerospace, micro fluidics, optical systems, micromachining and microassembly etc. Micro motion stages with flexible joints called compliant mechanisms are built to provide the needed accuracy and precision. This thesis aims to build compliant planar micro motion stages using flexure hinges to be used as micropositioning devices in x-y directions by applying new control methods. First 3- RRR planar parallel kinematic structure is selected which is also popular in the literature. Then the mechanism is developed to have a new structure which is a 3-PRR mechanism. The necessary geometric parameters are selected by using Finite Element Analysis (FEA). The displacement, stress and frequency behaviors of the mechanisms are compared and discussed. Modeling of the flexure based mechanisms is also studied for 3-PRR compliant stage by using Kinetostatic modeling method which combines the compliance calculations of flexure hinges with kinematics of the mechanism. Piezoelectric actuators and optical 2d position sensor which uses a laser source are used for actuation and measurement of the stages. After the experimental studies it's seen that the results are not compatible with FEA because of the unpredictable errors caused by manufacturing and assembly. We have succeeded to eliminate those errors by implementing a control methodology based on Sliding Mode Control with Disturbance Observer which is also based on Sliding Mode Control using linear piezoelectric actuator models. Finally, we have extracted experimental models for each actuation direction of the stage and used those models instead of piezoelectric actuator models which lowered our errors in the accuracy of our measurement and ready to be used as a high precision micro positioning stage for our micro system applications

Study and Performance Enhancement of Fast Tool Servo Diamond Turning of Micro-structured Surfaces

Ph.DDOCTOR OF PHILOSOPH

Analog controller based on sliding mode control for piezoelectric actuators

Today, the digital implementation of the controllers is mainly preferred from reprogrammability point of view. Many important control problems can be effectively solved using a digital architecture in conjunction with analog-to-digital (ADC) and/or digital-to-analog conversion (DAC). Digital solutions offer two very attractive advantages: (1)-promise to shorten design cycles, and (2)-provide the freedom to reprogram the design in simple ways. This ease-of-change stands in sharp contrast to the great effort required to redesign a typical hard-wired analog implementation. However, depending on the complexity of the plant and the degrees of freedom (DOF) to be controlled, digital implementation of an algorithm may be demanding due to the high computational power requirement to run in real time. The necessity for the acquisition of the analog signals on the other hand requires ADC and DAC conversions that compel extra conditions on the system. Hence, multi-DOF systems may require either diminish in the systems operation frequency or additional hardware to run the algorithm in parallel for each DOF. This work aims to develop an analog motion controller for single input single output (SISO) plants of complex nature. As the control algorithm, Sliding Mode Control (SMC) like the well known robust nonlinear controller is selected as a design framework. Originally designed as a system motion for dynamic systems whose essential open-loop behavior can be sufficiently modeled with ordinary differential equations, Sliding Mode Control (SMC) is one of the effective nonlinear robust control approaches that provide system invariance to uncertainties once the sliding mode motion is enforced in the system. An important aspect of sliding mode is the discontinuous nature of the control action, which switches between two values to move the system motion on so-called “sliding mode” that exist in a manifold and therefore often referred as variable structure control (VSC). The resulting feedback system is called variable structure system (VSS). The position tracking of the piezoelectric actuators (PEA) is selected as the test bed for the designed system. Piezoelectricity, the ability of the material to become strained due to an electric field, gives the possibility to user those materials as actuator in sub-micrometer domain for a range of applications. Piezoelectric effect is a crystalline effect, and therefore, piezoelectric actuators do not suffer from “stick slip” effect mainly caused by the friction between elements of a mechanical system. This property theoretically offers an unlimited resolution, and therefore piezoelectric actuators are already used in many applications to provide sub-micrometer resolution. Still the achievable resolution in practice can be limited by a number of other factors such as the piezo control amplifier (electronic noise), sensor (resolution, noise and mounting precision) and control electronics (noise and sensitivity to EMI). As a result of this work, we are aiming an analog controller for SISO systems and by the use of this controller, improvement on the tracking performance for the plant we are studying and decrease on the possible computational load on digital controllers is targeted

Mastering Uncertainty in Mechanical Engineering

This open access book reports on innovative methods, technologies and strategies for mastering uncertainty in technical systems. Despite the fact that current research on uncertainty is mainly focusing on uncertainty quantification and analysis, this book gives emphasis to innovative ways to master uncertainty in engineering design, production and product usage alike. It gathers authoritative contributions by more than 30 scientists reporting on years of research in the areas of engineering, applied mathematics and law, thus offering a timely, comprehensive and multidisciplinary account of theories and methods for quantifying data, model and structural uncertainty, and of fundamental strategies for mastering uncertainty. It covers key concepts such as robustness, flexibility and resilience in detail. All the described methods, technologies and strategies have been validated with the help of three technical systems, i.e. the Modular Active Spring-Damper System, the Active Air Spring and the 3D Servo Press, which have been in turn developed and tested during more than ten years of cooperative research. Overall, this book offers a timely, practice-oriented reference guide to graduate students, researchers and professionals dealing with uncertainty in the broad field of mechanical engineering

Volume 2 – Conference: Wednesday, March 9

10. Internationales Fluidtechnisches Kolloquium:Group 1 | 2: Novel System Structures Group 3 | 5: Pumps Group 4: Thermal Behaviour Group 6: Industrial Hydraulic

Vibration, Control and Stability of Dynamical Systems

From Preface: This is the fourteenth time when the conference “Dynamical Systems: Theory and Applications” gathers a numerous group of outstanding scientists and engineers, who deal with widely understood problems of theoretical and applied dynamics. Organization of the conference would not have been possible without a great effort of the staff of the Department of Automation, Biomechanics and Mechatronics. The patronage over the conference has been taken by the Committee of Mechanics of the Polish Academy of Sciences and Ministry of Science and Higher Education of Poland. It is a great pleasure that our invitation has been accepted by recording in the history of our conference number of people, including good colleagues and friends as well as a large group of researchers and scientists, who decided to participate in the conference for the first time. With proud and satisfaction we welcomed over 180 persons from 31 countries all over the world. They decided to share the results of their research and many years experiences in a discipline of dynamical systems by submitting many very interesting papers. This year, the DSTA Conference Proceedings were split into three volumes entitled “Dynamical Systems” with respective subtitles: Vibration, Control and Stability of Dynamical Systems; Mathematical and Numerical Aspects of Dynamical System Analysis and Engineering Dynamics and Life Sciences. Additionally, there will be also published two volumes of Springer Proceedings in Mathematics and Statistics entitled “Dynamical Systems in Theoretical Perspective” and “Dynamical Systems in Applications”