Advanced Applications of Rapid Prototyping Technology in Modern Engineering

Rapid prototyping (RP) technology has been widely known and appreciated due to its flexible and customized manufacturing capabilities. The widely studied RP techniques include stereolithography apparatus (SLA), selective laser sintering (SLS), three-dimensional printing (3DP), fused deposition modeling (FDM), 3D plotting, solid ground curing (SGC), multiphase jet solidification (MJS), laminated object manufacturing (LOM). Different techniques are associated with different materials and/or processing principles and thus are devoted to specific applications. RP technology has no longer been only for prototype building rather has been extended for real industrial manufacturing solutions. Today, the RP technology has contributed to almost all engineering areas that include mechanical, materials, industrial, aerospace, electrical and most recently biomedical engineering. This book aims to present the advanced development of RP technologies in various engineering areas as the solutions to the real world engineering problems

Fluid Flow Characterization and in Silico Validation in a Rapid Prototyped Aortic Arch Model

Transcatheter aortic heart valve replacement (TAVR) is a procedure to replace a failing aortic valve and is becoming the new standard of care for patients that are not candidates for open-heart surgery [2]. However, this minimally invasive technique has shown to cause ischemic brain lesions, or “silent infarcts”, in 90% of TAVR patients, which can increase the patient’s risk for stroke by two to four times in future years [3]. Claret Medical Inc., a medical device company, has developed a cerebral protection system that filters and captures embolic debris released during endovascular procedures, such as TAVR. This thesis utilized CT scans from Claret Medical to create a physical construct of the aortic arch to experimentally validate a theoretical computer model through flow visualization. The hypothesis was that the empirical model can accurately mimic the fluid dynamic properties of the aortic arch in order validate an in silico model using the finite elements program COMSOL MultiPhysics® Modeling Software. The physical model was created from a patient CT scan of the aortic arch using additive manufacturing (3D printing) and polymer casting, resulting in the shape of the aortic arch within a transparent, silicone material. Fluid was pumped through the model to visualize and quantify the velocity of the fluid within the aortic arch. COMSOL MultiPhysics® was used to model the aortic arch and obtain velocity measurements, which were statistically compared to the velocity measurements from the physical model. There was no significant difference between the values of the physical model and the computer model, confirming the hypothesis. Overall, this study successfully used CT scans to create an anatomically accurate physical model that was validated by a computer model using a novel technique of flow visualization. As TAVR and similar procedures continue to develop, the need for experimental evaluation and visualization of devices will continue to grow, making this project relevant to many companies in the medical device industry

New Trends in 3D Printing

A quarter century period of the 3D printing technology development affords ground for speaking about new realities or the formation of a new technological system of digital manufacture and partnership. The up-to-date 3D printing is at the top of its own overrated expectations. So the development of scalable, high-speed methods of the material 3D printing aimed to increase the productivity and operating volume of the 3D printing machines requires new original decisions. It is necessary to study the 3D printing applicability for manufacturing of the materials with multilevel hierarchical functionality on nano-, micro- and meso-scales that can find applications for medical, aerospace and/or automotive industries. Some of the above-mentioned problems and new trends are considered in this book

The value of medical 3D printing : hope versus hype

3D printing has been growing fast in the medical field. While preliminary clinical results have been reported in the literature, it’s health economic value has not been analyzed yet. Medical 3D printing has found its main applications in surgery; especially orthopedics and reconstructive surgery. Its applications rage from anatomic models to surgical guides and implants. All of these can be seen as consecutive levels of integration. While papers often report improved clinical results, a great accuracy and an acceptable price, few of these are backed with numbers. We performed 3 health economic analyses using Markov models using a payer perspective on each of these 3 levels of integration. As a first level, we analyzed the impact of using anatomic models as a tool for surgical planning in congenital heart diseases for 9 different procedures. Results varied from not being cost effective for atrial septum defects, to being highly cost-effective in highly complex procedures such as a Norwood repair. Second, we analyzed the already well integrated use of surgical guides for primary total knee arthroplasty using Belgian registry data. The database approach showed an significantly reduced revision rate in the group using custom guides compared to the conventional approach. The Markov models showed the technology to be cost-effective if CT-based guides are used. At last, we analyzed the use of custom 3D printed acetabular implants for revision surgery in patients with acetabular defects compared to non-3D printed custom implants. The 3D printed implants showed to be cost effective, especially in younger patients. The final chapter gives an overview of the pitfalls encountered during these preliminary analyses and gives a glance at possible solutions to allow better analysis and faster adoption of medical innovations

Medical Applications of Materials Manufactured by the AM Process

The use of 3D printing for manufacturing parts has made it possible to produce components with complex geometries according to drawings made on the computer. 3D printing offers many advantages in the manufacture of polymers and composites, including high precision, low cost, and custom geometry. Several techniques are used in 3D printing, the ones discussed in this monograph are the main ones for polymers. These are: fused deposition modeling (FDM), Injection 3D printing (3DP), Stereolithography (SLA), and finally selective laser sintering (SLS). The 3D printing technique has several applications, however, the focus in this project is to analyze the various medical applications and the main advantages and disadvantages associated with it. Some of the main applications of this type of technology that will be described throughout the project are: - Bioprinting of tissues and organs - Customized Implants and Protheses - Anatomical Models for Surgical Application - Pharmaceutical Application The main objective will be to analyze, for these procedures, what are the advantages associated with the use of 3D technology and what are the goals for the future in this field. In addition, it will be important to mention the advantages and disadvantages of this combination (3D printing and medicine) in a more general overview, identifying numerous advantages but also potential risks that need to be taken into account. In order to deepen the analysis further, two practical cases will be studied, ensuring their contextualization for the project and also a verification of the improvements and processes facilitated by the application of 3D technology in these fields.IncomingObjectius de Desenvolupament Sostenible::9 - Indústria, Innovació i Infraestructur

Medical Applications of Materials Manufactured by the AM Process

The use of 3D printing for manufacturing parts has made it possible to produce components with complex geometries according to drawings made on the computer. 3D printing offers many advantages in the manufacture of polymers and composites, including high precision, low cost, and custom geometry. Several techniques are used in 3D printing, the ones discussed in this monograph are the main ones for polymers. These are: fused deposition modeling (FDM), Injection 3D printing (3DP), Stereolithography (SLA), and finally selective laser sintering (SLS). The 3D printing technique has several applications, however, the focus in this project is to analyze the various medical applications and the main advantages and disadvantages associated with it. Some of the main applications of this type of technology that will be described throughout the project are: - Bioprinting of tissues and organs - Customized Implants and Protheses - Anatomical Models for Surgical Application - Pharmaceutical Application The main objective will be to analyze, for these procedures, what are the advantages associated with the use of 3D technology and what are the goals for the future in this field. In addition, it will be important to mention the advantages and disadvantages of this combination (3D printing and medicine) in a more general overview, identifying numerous advantages but also potential risks that need to be taken into account. In order to deepen the analysis further, two practical cases will be studied, ensuring their contextualization for the project and also a verification of the improvements and processes facilitated by the application of 3D technology in these fields

Recent Applications of Three Dimensional Printing in Cardiovascular Medicine

Three dimensional (3D) printing, which consists in the conversion of digital images into a 3D physical model, is a promising and versatile field that, over the last decade, has experienced a rapid development in medicine. Cardiovascular medicine, in particular, is one of the fastest growing area for medical 3D printing. In this review, we firstly describe the major steps and the most common technologies used in the 3D printing process, then we present current applications of 3D printing with relevance to the cardiovascular field. The technology is more frequently used for the creation of anatomical 3D models useful for teaching, training, and procedural planning of complex surgical cases, as well as for facilitating communication with patients and their families. However, the most attractive and novel application of 3D printing in the last years is bioprinting, which holds the great potential to solve the ever-increasing crisis of organ shortage. In this review, we then present some of the 3D bioprinting strategies used for fabricating fully functional cardiovascular tissues, including myocardium, heart tissue patches, and heart valves. The implications of 3D bioprinting in drug discovery, development, and delivery systems are also briefly discussed, in terms of in vitro cardiovascular drug toxicity. Finally, we describe some applications of 3D printing in the development and testing of cardiovascular medical devices, and the current regulatory frameworks that apply to manufacturing and commercialization of 3D printed products

3D printing in biomedicine: advancing personalized care through additive manufacturing

The integration of three-dimensional (3D) printing techniques into the domains of biomedical research and personalized medicine highlights the evolving paradigm shifts within contemporary healthcare. This technological advancement signifies potential breakthroughs in patient-specific therapeutic interventions and innovations. This systematic review offers a critical assessment of the existing literature, elucidating the present status, inherent challenges, and prospective avenues of 3D printing in augmenting biomedical applications and formulating tailored medical strategies. Based on an exhaustive literature analysis comprising empirical studies, case studies, and extensive reviews from the past decade, pivotal sectors including tissue engineering, prosthetic development, drug delivery systems, and customized medical apparatuses are delineated. The advent of 3D printing provides precision in the fabrication of patient-centric implants, bio-structures, and devices, thereby mitigating associated risks. Concurrently, it facilitates the ideation of individualized drug delivery paradigms to optimize therapeutic outcomes. Notwithstanding these advancements, issues concerning material biocompatibility, regulatory compliance, and the economic implications of avant-garde printing techniques persist. To fully harness the transformative potential of 3D printing in healthcare, collaborative endeavors amongst academicians, clinicians, industrial entities, and regulatory bodies are paramount. With continued research and innovation, 3D printing is poised to redefine the trajectories of biomedical science and patient-centric care. The paper aims to justify the research objective of whether to what extent the integration of 3D printing technology in biomedicine enhances patient-specific treatment and contributes to improved healthcare outcomes