“THERAPEUTIC CASTING” : MUNGKINKAH (?)

Abstract Therapeutic Casting is one of the processes of casting (i.e. the selection and determination of the actors/actresses for a theatrical performance, whose genuine characters are in contadiction with the characters to be assumed in the performance). The other types of casting include the casting by ability (i.e. one based on the skill and intellegence of the actors/actresses), the antitype/educational casting (i.e. one in contradiction with the generality of human characters), and the casting to emotional temperament (i.e. one based on similarity of emotion). Therapeutic Casting is very rarely applied by the nowadays directors because it is regarded an a losing project, let alone when it is connected to theatrical profesionalism, namely theatre as business. However, this model of casting of great significance from the humanity aspect because it serves as a media for healing the actor/actresses from their mental instability or mental shock due to cetaim causes

Microstructure control during twin roll casting of an AZ31 magnesium alloy

The existing twin roll casting technique for magnesium alloys suffers heterogeneity in both microstructure and chemistry and downstream processing is required to improve the strip quality, resulting in cost rise. In the present work, twin roll casting was carried out using an AZ31 magnesium alloy, with the application of intensive shearing melt conditioning prior to casting. The effect of process parameters such as pouring temperature and casting speed on microstructure control during casting and subsequent downstream processing was studied. Experimental results showed that the melt conditioning treatment allowed the production of AZ31 strips with uniform and refined microstructure free of centreline segregations. It was also shown that an optimized combination of pouring temperature and casting speed, in conjunction with a strip thickness control operation, resulted in uniformly distributed stored energies due to enhanced plastic deformation, which promoted recrystallization during casting and subsequent heat treatment. Strips prepared by twin roll casting and homogenization developed similar microstructural features to those prepared by twin roll casting followed by lengthy downstream processing by homogenization, hot rolling and annealing and displayed a weaker basal texture, exhibiting a potentially better formability.The EPSRC (UK

Influence of casting temperature on microstructures and mechanical properties of Cu50Zr45.5Ti2.5Y2 metallic glass prepared using copper mold casting [+ Erratum]

We investigated the influence of casting temperatures on microstructures and mechanical properties of rapidly solidified Cu50Zr45.5Ti2.5Y2 alloy. With casting temperatures increasing, the content of the crystalline phase decreases. At high casting temperature, i.e., 1723 K, glass forming ability (GFA) of the present alloy enhanced. It is implied that adjusting casting temperatures could be used for designing the microstructures of bulk metallic glass matrix composite (BMGC). Nano-indentation tests indicated that CuZr phases is a little softer and can accommodate more plastic deformation than the amorphous matrix. Compression tests confirmed that this kind of the second phase (CuZr) precipitated under lower casting temperatures helps to initiate multiple shear bands, resulting in great improvement of mechanical properties of the samples. Our work indicate that casting temperatures lead a great influence on GFA, microstructures and mechanical properties of rapidly solidified alloy and controlling casting temperatures is crucial to the application of BMGs

The challenges for energy efficient casting processes

Casting is one of the oldest, most challenging and energy intensive manufacturing processes. A typical modern casting process contains six different stages, which are classified as melting, alloying, moulding, pouring, solidification and finishing respectively. At each stage, high level and precision of process control is required. The energy efficiency of casting process can be improved by using novel alterations, such as the Constrained Rapid Induction Melting Single Shot Up-casting process. Within the present study the energy consumption of casting processes is analyzed and areas were great savings can be achieved are discussed. Lean thinking is used to identify waste and to analyse the energy saving potential for casting industry

Grain refinement of DC cast magnesium alloys with intensive melt shearing

A new direct chill (DC) casting process, melt conditioned DC (MC-DC) process, has been developed for the production of high quality billets/slabs of light alloys by application of intensive melt shearing through a rotor-stator high shear device during the DC casting process. The rotor-stator high shear device provides intensive melt shearing to disperse the naturally occurring oxide films, and other inclusions, while creating a microscopic flow pattern to homogenize the temperature and composition fields in the sump. In this paper, we report the grain refining effect of intensive melt shearing in the MC-DC casting processing. Experimental results on DC casting of Mg-alloys with and without intensive melt shearing have demonstrated that the MC-DC casting process can produce magnesium alloy billets with significantly refined microstructure. Such grain refinement in the MC-DC casting process can be attributed to enhanced heterogeneous nucleation by dispersed naturally occurring oxide particles, increased nuclei survival rate in uniform temperature and compositional fields in the sump, and potential contribution from dendrite arm fragmentation

The improvement of aluminium casting process control by application of the new CRIMSON process

All The traditional foundry usually not only uses batch melting where the aluminium alloys are melted and held in a furnace for long time, but also uses the gravity filling method in both Sand Casting Process (SCP) and Investment Casting Process (ICP). In the gravity filling operation, the turbulent behaviour of the liquid metal causes substantial entrainment of the surface oxide films which are subsequently trapped into the liquid and generate micro cracks and casting defects. In this paper a new CRIMSON process is introduced which features instead of gravity filling method, using the single shot up-casting method to realize the rapid melting and rapid filling mould operations which reduce the contact time between the melt and environment thus reducing the possibility of defect generation. Another advantage of the new process is the drastic reduction of energy consumption due to shortened melting and filling time. Two types of casting samples from SCP and ICP were compared with the new process. The commercial software was used to simulate the filling and solidification processes of the casting samples. The results show that the new process has a more improved behaviour during filling a mould and solidification than the two conventional casting processes

Method of making an apertured casting

An apertured casting is made by first forming a duplicate in the shape of the finished casting, positioning refractory metal bodies such as wires in the duplicate at points corresponding to apertures or passageways in finished products, forming a ceramic coating on the duplicate, removing the duplicate material, firing the ceramic in a vacuum or inert atmosphere, vacuum casting the metal in the ceramic form, removing the ceramic form, heating the cast object in an atmospheric furnace to oxidize the refractory metal bodies and then leaching the oxidized refractory bodies from the casting with a molten caustic agent or acid solution