A mechanism for elbow exoskeleton for customised training.

It is well proven that repetitive extensive training consisting of active and passive therapy is effective for patients suffering from neuromuscular deficits. The level of difficulty in rehabilitation should be increased with time to improve the neurological muscle functions. A portable elbow exoskeleton has been designed that will meet these requirements and potentially offers superior outcomes than human-assisted training. The proposed exoskeleton can provide both active and passive rehabilitation in a single structure without changing its configuration. The idea is to offer three levels of rehabilitation; namely active, passive and stiffness control in a single device using a single actuator. The mechanism also provides higher torque to weight ratio making it an energy efficient mechanism

Design, Fabrication, and Control of an Upper Arm Exoskeleton Assistive Robot

Stroke is the primary cause of permanent impairment and neurological damage in the United States and Europe. Annually, about fifteen million individuals worldwide suffer from stroke, which kills about one third of them. For many years, it was believed that major recovery can be achieved only in the first six months after a stroke. More recent research has demonstrated that even many years after a stroke, significant improvement is not out of reach. However, economic pressures, the aging population, and lack of specialists and available human resources can interrupt therapy, which impedes full recovery of patients after being discharged from hospital following initial rehabilitation. Robotic devices, and in particular portable robots that provide rehabilitation therapy at home and in clinics, are a novel way not only to optimize the cost of therapy but also to let more patients benefit from rehabilitation for a longer time. Robots used for such purposes should be smaller, lighter and more affordable than the robots currently used in clinics and hospitals. The common human-machine interaction design criteria such as work envelopes, safety, comfort, adaptability, space limitations, and weight-to-force ratio must still be taken into consideration.;In this work a light, wearable, affordable assistive robot was designed and a controller to assist with an activity of daily life (ADL) was developed. The mechanical design targeted the most vulnerable group of the society to stroke, based on the average size and age of the patients, with adjustability to accommodate a variety of individuals. The novel mechanical design avoids motion singularities and provides a large workspace for various ADLs. Unlike similar exoskeleton robots, the actuators are placed on the patient\u27s torso and the force is transmitted through a Bowden cable mechanism. Since the actuators\u27 mass does not affect the motion of the upper extremities, the robot can be more agile and more powerful. A compact novel actuation method with high power-to-weight ratio called the twisted string actuation method was used. Part of the research involved selection and testing of several string compositions and configurations to compare their suitability and to characterize their performance. Feedback sensor count and type have been carefully considered to keep the cost of the system as low as possible. A master-slave controller was designed and its performance in tracking the targeted ADL trajectory was evaluated for one degree of freedom (DOF). An outline for proposed future research will be presented

Overtwisting and Coiling Highly Enhances Strain Generation of Twisted String Actuators

Twisted string actuators (TSAs) have exhibited great promise in robotic applications by generating high translational force with low input torque. To further facilitate their robotic applications, it is strongly desirable but challenging to enhance their consistent strain generation while maintaining compliance. Existing studies predominantly considered overtwisting and coiling after the regular twisting stage to be undesirable non-uniform and unpredictable knots, entanglements, and coils formed to create an unstable and failure-prone structure. Overtwisting would work well for TSAs when uniform coils can be consistently formed. In this study, we realize uniform and consistent coil formation in overtwisted TSAs, which greatly increases their strain. Furthermore, we investigate methods for enabling uniform coil formation upon overtwisting the strings in a TSA and present a procedure to systematically "train" the strings. To the authors' best knowledge, this is the first study to experimentally investigate overtwisting for TSAs with different stiffnesses and realize consistent uniform coil formation. Ultra-high molecular-weight polyethylene (UHMWPE) strings form the stiff TSAs whereas compliant TSAs are realized with stretchable and conductive supercoiled polymer (SCP) strings. The strain, force, velocity, and torque of each overtwisted TSA was studied. Overtwisting and coiling resulted in approximately 70% strain in stiff TSAs and approximately 60% strain in compliant TSAs. This is more than twice the strain achieved through regular twisting. Lastly, the overtwisted TSA was successfully demonstrated in a robotic bicep

Design, characterisation and validation of a haptic interface based on twisted string actuation.

This paper presents the design and experimental characterisation of a wrist haptic interface based on a twisted string actuator. The interface is designed for controlled actuation of wrist flexion/extension and is capable of rendering torque feedback through a rotary handle driven by the twisted string actuator and spring-loaded cable mechanisms. The interface was characterised to obtain its static and dynamic haptic feedback rendering capabilities. Compliance in the spring and actuation mechanism makes the interface suitable for smooth rendering of haptic feedback of large magnitudes due to the high motion transmission ratio of the twisted strings. Haptic virtual wall rendering capabilities are demonstrated

Lightweight means of actuation for use in space-based robotics applications

In the field of robotics many researchers have devoted a large amount of time to pursuing means to reduce the weight of robotic systems. For space robotics, this becomes even more important due to launch cost being directly affected by weight. During review, potential progress involving weight reduction of actuators has been encountered, which it is necessary to investigate further in order to ascertain the potential advantages and disadvantages of such work. The contribution to be put forth here is a review of means by which reductions in weight can be achieved, with particular emphasis on space robotic actuation sub-systems. Ideas will be posited about the possible configurations which could be explored to reduce weight whilst attempting to maintain performance. It is expected that this contribution will provide evidence-based support for some future research directions, and will also help to stimulate discussion and further work on the subject of lightweight robotics and lightweight actuators. The next stages of this project aim to enhance some of the actuation ideas investigated so far, test these comparatively against one another, and critically review them alongside existing lightweight actuation methods. Following this, simulation of actuation concepts being applied to robotic applications will take place. This is in order to evaluate their performance in microgravity environments and to test their versatility. This process, as part of this project, will also be discussed in this pape

Design and Implementation of Innovative Robotic Devices Using Twisted String Actuation (TSA) System

The twisted string actuation system is particularly suitable for very compact, low-cost and light-weight robotic devices, like artificial limbs and exoskeletons, since it allows the implementation of powerful tendon-based driving systems, based on small-size DC motors characterized by high speed, low torque and very limited inertia. The following activities has been done using the Twisted String Actuation System: - The basic properties of the twisted string actuation system. - An ongoing work for verifying the behavior of a twisted string actuator in contact with a sliding surface or guided through a sheath. - The implementation of a variable stiffness joint actuated by a couple of twisted string actuators in antagonistic configuration. - The design and the implementation of a force sensor based on a commercial optoelectronic component called light fork and characterized by the simple construction process. - A twisted string actuation module with an integrated force sensor based on optoelectronic components. - The preliminary experimental study toward the implementation of an arm rehabilitation device based on a twisted string actuation module. - A 6 DoF cable-driven haptic interface for applications in various robotic scenarios. - A wearable hand haptic interface driven by a couple of twisted string actuators

Bio-Inspired Soft Artificial Muscles for Robotic and Healthcare Applications

Soft robotics and soft artificial muscles have emerged as prolific research areas and have gained substantial traction over the last two decades. There is a large paradigm shift of research interests in soft artificial muscles for robotic and medical applications due to their soft, flexible and compliant characteristics compared to rigid actuators. Soft artificial muscles provide safe human-machine interaction, thus promoting their implementation in medical fields such as wearable assistive devices, haptic devices, soft surgical instruments and cardiac compression devices. Depending on the structure and material composition, soft artificial muscles can be controlled with various excitation sources, including electricity, magnetic fields, temperature and pressure. Pressure-driven artificial muscles are among the most popular soft actuators due to their fast response, high exertion force and energy efficiency. Although significant progress has been made, challenges remain for a new type of artificial muscle that is easy to manufacture, flexible, multifunctional and has a high length-to-diameter ratio. Inspired by human muscles, this thesis proposes a soft, scalable, flexible, multifunctional, responsive, and high aspect ratio hydraulic filament artificial muscle (HFAM) for robotic and medical applications. The HFAM consists of a silicone tube inserted inside a coil spring, which expands longitudinally when receiving positive hydraulic pressure. This simple fabrication method enables low-cost and mass production of a wide range of product sizes and materials. This thesis investigates the characteristics of the proposed HFAM and two implementations, as a wearable soft robotic glove to aid in grasping objects, and as a smart surgical suture for perforation closure. Multiple HFAMs are also combined by twisting and braiding techniques to enhance their performance. In addition, smart textiles are created from HFAMs using traditional knitting and weaving techniques for shape-programmable structures, shape-morphing soft robots and smart compression devices for massage therapy. Finally, a proof-of-concept robotic cardiac compression device is developed by arranging HFAMs in a special configuration to assist in heart failure treatment. Overall this fundamental work contributes to the development of soft artificial muscle technologies and paves the way for future comprehensive studies to develop HFAMs for specific medical and robotic requirements

Electromyography Based Human-Robot Interfaces for the Control of Artificial Hands and Wearable Devices

The design of robotic systems is currently facing human-inspired solutions as a road to replicate the human ability and flexibility in performing motor tasks. Especially for control and teleoperation purposes, the human-in-the-loop approach is a key element within the framework know as Human-Robot Interface. This thesis reports the research activity carried out for the design of Human-Robot Interfaces based on the detection of human motion intentions from surface electromyography. The main goal was to investigate intuitive and natural control solutions for the teleoperation of both robotic hands during grasping tasks and wearable devices during elbow assistive applications. The design solutions are based on the human motor control principles and surface electromyography interpretation, which are reviewed with emphasis on the concept of synergies. The electromyography based control strategies for the robotic hand grasping and the wearable device assistance are also reviewed. The contribution of this research for the control of artificial hands rely on the integration of different levels of the motor control synergistic organization, and on the combination of proportional control and machine learning approaches under the guideline of user-centred intuitiveness in the Human-Robot Interface design specifications. From the side of the wearable devices, the control of a novel upper limb assistive device based on the Twisted String Actuation concept is faced. The contribution regards the assistance of the elbow during load lifting tasks, exploring a simplification in the use of the surface electromyography within the design of the Human-Robot Interface. The aim is to work around complex subject-dependent algorithm calibrations required by joint torque estimation methods

Compliant, Large-Strain, and Self-Sensing Twisted String Actuators with Applications to Soft Robots

The twisted string actuator (TSA) is a rotary-to-linear transmission system that has been implemented in robots for high force output and efficiency. The basic components of a TSA are a motor, strings, and a load (to keep the strings in tension). The twisting of the strings shortens their length to generate linear contraction. Due to their high force output, energy efficiency, and compact form factor, TSAs hold the potential to improve the performance of soft robots. Currently, it is challenging to realize high-performance soft robots because many existing soft or compliant actuators exhibit limitations such as fabrication complexity, high power consumption, slow actuation, or low force generation. The applications of TSAs in soft robots have hitherto been limited, mainly for two reasons. Firstly, the conventional strings of TSAs are stiff and strong, but not compliant. Secondly, precise control of TSAs predominantly relies on external position or force sensors. For these reasons, TSA-driven robots are often rigid or bulky.To make TSAs more suitable for actuating soft robots, compliant, large-strain, and self-sensing TSAs are developed and applied to various soft robots in this work. The design was realized by replacing conventional inelastic strings with compliant, thermally-activated, and conductive supercoiled polymer (SCP) strings. Self-sensing was realized by correlating the electrical resistance of the strings with their length. Large strains are realized by heating the strings in addition to twisting them. The quasi-static actuation and self-sensing properties are accurately captured by Preisach hysteresis operators. Next, a data-driven mathematical model was proposed and experimentally validated to capture the transient decay, creep, and hysteretic effects in the electrical resistance. This model was then used to predict the length of the TSA, given its resistance. Furthermore, three TSA-driven soft robots were designed and fabricated: a three-fingered gripper, a soft manipulator, and an anthropomorphic gripper. For the three-fingered gripper, its fingers were compliant and designed to exploit the Fin Ray Effect for improved grasping. The soft manipulator was driven by three TSAs that allowed it to bend with arbitrary magnitude and direction. A physics-based modeling strategy was developed to predict this multi-degree-of-freedom motion. The proposed modeling approaches were experimentally verified to be effective. For example, the proposed model predicted bending angle and bending velocity with mean errors of 1.58 degrees (2.63%) and 0.405 degrees/sec (4.31%), respectively. The anthropomorphic gripper contained 11 TSAs; two TSAs were embedded in each of the four fingers and three TSAs were embedded in the thumb. Furthermore, the anthropomorphic gripper achieved tunable stiffness and a wide range of grasps

Development of a Wearable Mechatronic Elbow Brace for Postoperative Motion Rehabilitation

This thesis describes the development of a wearable mechatronic brace for upper limb rehabilitation that can be used at any stage of motion training after surgical reconstruction of brachial plexus nerves. The results of the mechanical design and the work completed towards finding the best torque transmission system are presented herein. As part of this mechatronic system, a customized control system was designed, tested and modified. The control strategy was improved by replacing a PID controller with a cascade controller. Although the experiments have shown that the proposed device can be successfully used for muscle training, further assessment of the device, with the help of data from the patients with brachial plexus injury (BPI), is required to improve the control strategy. Unique features of this device include the combination of adjustability and modularity, as well as the passive adjustment required to compensate for the carrying angle