A Novel GAN-based Fault Diagnosis Approach for Imbalanced Industrial Time Series

This paper proposes a novel fault diagnosis approach based on generative adversarial networks (GAN) for imbalanced industrial time series where normal samples are much larger than failure cases. We combine a well-designed feature extractor with GAN to help train the whole network. Aimed at obtaining data distribution and hidden pattern in both original distinguishing features and latent space, the encoder-decoder-encoder three-sub-network is employed in GAN, based on Deep Convolution Generative Adversarial Networks (DCGAN) but without Tanh activation layer and only trained on normal samples. In order to verify the validity and feasibility of our approach, we test it on rolling bearing data from Case Western Reserve University and further verify it on data collected from our laboratory. The results show that our proposed approach can achieve excellent performance in detecting faulty by outputting much larger evaluation scores

Application of multiobjective genetic programming to the design of robot failure recognition systems

We present an evolutionary approach using multiobjective genetic programming (MOGP) to derive optimal feature extraction preprocessing stages for robot failure detection. This data-driven machine learning method is compared both with conventional (nonevolutionary) classifiers and a set of domain-dependent feature extraction methods. We conclude MOGP is an effective and practical design method for failure recognition systems with enhanced recognition accuracy over conventional classifiers, independent of domain knowledge

Leak localization in water distribution networks using pressure and data-driven classifier approach

Leaks in water distribution networks (WDNs) are one of the main reasons for water loss during fluid transportation. Considering the worldwide problem of water scarcity, added to the challenges that a growing population brings, minimizing water losses through leak detection and localization, timely and efficiently using advanced techniques is an urgent humanitarian need. There are numerous methods being used to localize water leaks in WDNs through constructing hydraulic models or analyzing flow/pressure deviations between the observed data and the estimated values. However, from the application perspective, it is very practical to implement an approach which does not rely too much on measurements and complex models with reasonable computation demand. Under this context, this paper presents a novel method for leak localization which uses a data-driven approach based on limit pressure measurements in WDNs with two stages included: (1) Two different machine learning classifiers based on linear discriminant analysis (LDA) and neural networks (NNET) are developed to determine the probabilities of each node having a leak inside a WDN; (2) Bayesian temporal reasoning is applied afterwards to rescale the probabilities of each possible leak location at each time step after a leak is detected, with the aim of improving the localization accuracy. As an initial illustration, the hypothetical benchmark Hanoi district metered area (DMA) is used as the case study to test the performance of the proposed approach. Using the fitting accuracy and average topological distance (ATD) as performance indicators, the preliminary results reaches more than 80% accuracy in the best cases.Peer ReviewedPostprint (published version

Comparison of different classification algorithms for fault detection and fault isolation in complex systems

Due to the lack of sufficient results seen in literature, feature extraction and classification methods of hydraulic systems appears to be somewhat challenging. This paper compares the performance of three classifiers (namely linear support vector machine (SVM), distance-weighted k-nearest neighbor (WKNN), and decision tree (DT) using data from optimized and non-optimized sensor set solutions. The algorithms are trained with known data and then tested with unknown data for different scenarios characterizing faults with different degrees of severity. This investigation is based solely on a data-driven approach and relies on data sets that are taken from experiments on the fuel system. The system that is used throughout this study is a typical fuel delivery system consisting of standard components such as a filter, pump, valve, nozzle, pipes, and two tanks. Running representative tests on a fuel system are problematic because of the time, cost, and reproduction constraints involved in capturing any significant degradation. Simulating significant degradation requires running over a considerable period; this cannot be reproduced quickly and is costly

Wind turbine condition monitoring strategy through multiway PCA and multivariate inference

This article states a condition monitoring strategy for wind turbines using a statistical data-driven modeling approach by means of supervisory control and data acquisition (SCADA) data. Initially, a baseline data-based model is obtained from the healthy wind turbine by means of multiway principal component analysis (MPCA). Then, when the wind turbine is monitorized, new data is acquired and projected into the baseline MPCA model space. The acquired SCADA data are treated as a random process given the random nature of the turbulent wind. The objective is to decide if the multivariate distribution that is obtained from the wind turbine to be analyzed (healthy or not) is related to the baseline one. To achieve this goal, a test for the equality of population means is performed. Finally, the results of the test can determine that the hypothesis is rejected (and the wind turbine is faulty) or that there is no evidence to suggest that the two means are different, so the wind turbine can be considered as healthy. The methodology is evaluated on a wind turbine fault detection benchmark that uses a 5 MW high-fidelity wind turbine model and a set of eight realistic fault scenarios. It is noteworthy that the results, for the presented methodology, show that for a wide range of significance, a in [1%, 13%], the percentage of correct decisions is kept at 100%; thus it is a promising tool for real-time wind turbine condition monitoring.Peer ReviewedPostprint (published version

Actuator and Sensor Fault Classification for Wind Turbine Systems Based on Fast Fourier Transform and Uncorrelated Multi-Linear Principal Component Analysis Techniques

In response to the high demand of the operation reliability and predictive maintenance, health monitoring and fault diagnosis and classification have been paramount for complex industrial systems (e.g., wind turbine energy systems). In this study, data-driven fault diagnosis and fault classification strategies are addressed for wind turbine energy systems under various faulty scenarios. A novel algorithm is addressed by integrating fast Fourier transform and uncorrelated multi-linear principal component analysis techniques in order to achieve effective three-dimensional space visualization for fault diagnosis and classification under a variety of actuator and sensor faulty scenarios in 4.8 MW wind turbine benchmark systems. Moreover, comparison studies are implemented by using multi-linear principal component analysis with and without fast Fourier transform, and uncorrelated multi-linear principal component analysis with and without fast Fourier transformation data pre-processing, respectively. The effectiveness of the proposed algorithm is demonstrated and validated via the wind turbine benchmark