Computational Design of Cold Bent Glass Fa\c{c}ades

Cold bent glass is a promising and cost-efficient method for realizing doubly curved glass fa\c{c}ades. They are produced by attaching planar glass sheets to curved frames and require keeping the occurring stress within safe limits. However, it is very challenging to navigate the design space of cold bent glass panels due to the fragility of the material, which impedes the form-finding for practically feasible and aesthetically pleasing cold bent glass fa\c{c}ades. We propose an interactive, data-driven approach for designing cold bent glass fa\c{c}ades that can be seamlessly integrated into a typical architectural design pipeline. Our method allows non-expert users to interactively edit a parametric surface while providing real-time feedback on the deformed shape and maximum stress of cold bent glass panels. Designs are automatically refined to minimize several fairness criteria while maximal stresses are kept within glass limits. We achieve interactive frame rates by using a differentiable Mixture Density Network trained from more than a million simulations. Given a curved boundary, our regression model is capable of handling multistable configurations and accurately predicting the equilibrium shape of the panel and its corresponding maximal stress. We show predictions are highly accurate and validate our results with a physical realization of a cold bent glass surface

Discrete Gaussian Curvature Flow for Piecewise Constant Gaussian Curvature Surface

A method is presented for generating a discrete piecewise constant Gaussian curvature (CGC) surface. An energy functional is first formulated so that its stationary point is the linear Weingarten (LW) surface, which has a property such that the weighted sum of mean and Gaussian curvatures is constant. The CGC surface is obtained using the gradient derived from the first variation of a special type of the energy functional of the LW surface and updating the surface shape based on the Gaussian curvature flow. A filtering method is incorporated to prevent oscillation and divergence due to unstable property of the discretized Gaussian curvature flow. Two techniques are proposed to generate a discrete piecewise CGC surface with preassigned internal boundaries. The step length of Gaussian curvature flow is adjusted by introducing a line search algorithm to minimize the energy functional. The effectiveness of the proposed method is demonstrated through numerical examples of generating various shapes of CGC surfaces

IST Austria Thesis

Fabrication of curved shells plays an important role in modern design, industry, and science. Among their remarkable properties are, for example, aesthetics of organic shapes, ability to evenly distribute loads, or efficient flow separation. They find applications across vast length scales ranging from sky-scraper architecture to microscopic devices. But, at the same time, the design of curved shells and their manufacturing process pose a variety of challenges. In this thesis, they are addressed from several perspectives. In particular, this thesis presents approaches based on the transformation of initially flat sheets into the target curved surfaces. This involves problems of interactive design of shells with nontrivial mechanical constraints, inverse design of complex structural materials, and data-driven modeling of delicate and time-dependent physical properties. At the same time, two newly-developed self-morphing mechanisms targeting flat-to-curved transformation are presented. In architecture, doubly curved surfaces can be realized as cold bent glass panelizations. Originally flat glass panels are bent into frames and remain stressed. This is a cost-efficient fabrication approach compared to hot bending, when glass panels are shaped plastically. However such constructions are prone to breaking during bending, and it is highly nontrivial to navigate the design space, keeping the panels fabricable and aesthetically pleasing at the same time. We introduce an interactive design system for cold bent glass façades, while previously even offline optimization for such scenarios has not been sufficiently developed. Our method is based on a deep learning approach providing quick and high precision estimation of glass panel shape and stress while handling the shape multimodality. Fabrication of smaller objects of scales below 1 m, can also greatly benefit from shaping originally flat sheets. In this respect, we designed new self-morphing shell mechanisms transforming from an initial flat state to a doubly curved state with high precision and detail. Our so-called CurveUps demonstrate the encodement of the geometric information into the shell. Furthermore, we explored the frontiers of programmable materials and showed how temporal information can additionally be encoded into a flat shell. This allows prescribing deformation sequences for doubly curved surfaces and, thus, facilitates self-collision avoidance enabling complex shapes and functionalities otherwise impossible. Both of these methods include inverse design tools keeping the user in the design loop

The Construction of Optimized High-Order Surface Meshes by Energy-Minimization

Despite the increasing popularity of high-order methods in computational fluid dynamics, their application to practical problems still remains challenging. In order to exploit the advantages of high-order methods with geometrically complex computational domains, coarse curved meshes are necessary, i.e. high-order representations of the geometry. This dissertation presents a strategy for the generation of curved high-order surface meshes. The mesh generation method combines least-squares fitting with energy functionals, which approximate physical bending and stretching energies, in an incremental energy-minimizing fitting strategy. Since the energy weighting is reduced in each increment, the resulting surface representation features high accuracy. Nevertheless, the beneficial influence of the energy-minimization is retained. The presented method aims at enabling the utilization of the superior convergence properties of high-order methods by facilitating the construction of coarser meshes, while ensuring accuracy by allowing an arbitrary choice of geometric approximation order. Results show surface meshes of remarkable quality, even for very coarse meshes representing complex domains, e.g. blood vessels

Aerodynamic Optimization of High-Speed Trains Nose using a Genetic Algorithm and Artificial Neural Network

An aerodynamic optimization of the train aerodynamic characteristics in term of front wind action sensitivity is carried out in this paper. In particular, a genetic algorithm (GA) is used to perform a shape optimization study of a high-speed train nose. The nose is parametrically defined via Bézier Curves, including a wider range of geometries in the design space as possible optimal solutions. Using a GA, the main disadvantage to deal with is the large number of evaluations need before finding such optimal. Here it is proposed the use of metamodels to replace Navier-Stokes solver. Among all the posibilities, Rsponse Surface Models and Artificial Neural Networks (ANN) are considered. Best results of prediction and generalization are obtained with ANN and those are applied in GA code. The paper shows the feasibility of using GA in combination with ANN for this problem, and solutions achieved are included

Modelling of Surfaces of Engineering Products on the Basis of Array of Points

The method of designing elements of the surfaces\u27 frames based on array of points is suggested in the work. Elements of frames are contours that are received via interpolation of sets of points, which are selected from the initial array of points. The algorithms have been developed for design plane and spatial contours that represent the curves with specified geometrical properties with prescribed accuracy. Formed contours are used as elements of «Profile» and «Guide Curves» at forming the model of surface by means of function of «Lofted Surface» in CAD system. Using the method of designing elements of frames of the surfaces is actual for modeling of surfaces of technical items that function-interact with the environment. The developed method was proven while modelling functional surfaces that bound an impeller blade channel of a turbine compressor

Mean curvature flow for generating discrete surfaces with piecewise constant mean curvatures

Piecewise constant mean curvature (P-CMC) surfaces are generated using the mean curvature flow (MCF). As an extension of the known fact that a CMC surface is the stationary point of an energy functional, a P-CMC surface can be obtained as the stationary point of an energy functional of multiple patch surfaces and auxiliary surfaces between them. A new formulation is presented for the MCF as the negative gradient flow of the energy functional for multiple patch continuous surfaces, which are further discretized so as to determine the change in the vertex positions of triangular meshes on the surface as well as along the internal boundaries between patches. Numerical examples show that multiple patch surfaces approximately reach the specified mean curvatures through the proposed method, which can diversify the options for the shape design using CMC surfaces

Non-Parametric Shape Design of Free-Form Shells Using Fairness Measures and Discrete Differential Geometry

A non-parametric approach is proposed for shape design of free-form shells discretized into triangular mesh. The discretized forms of curvatures are used for computing the fairness measures of the surface. The measures are defined as the area of the offset surface and the generalized form of the Gauss map. Gaussian curvature and mean curvature are computed using the angle defect and the cotangent formula, respectively, defined in the field of discrete differential geometry. Optimization problems are formulated for minimizing various fairness measures for shells with specified boundary conditions. A piecewise developable surface can be obtained without a priori assignment of the internal boundary. Effectiveness of the proposed method for generating various surface shapes is demonstrated in the numerical examples

Isogeometric treatment of large deformation contact and debonding problems with T-splines: a review

AbstractWithin a setting where the isogeometric analysis (IGA) has been successful at bringing two different research fields together, i.e. Computer Aided Design (CAD) and numerical analysis, T-spline IGA is applied in this work to frictionless contact and mode-I debonding problems between deformable bodies in the context of large deformations. Based on the concept of IGA, the smooth basis functions are adopted to describe surface geometries and approximate the numerical solutions, leading to higher accuracy in the contact integral evaluation. The isogeometric discretizations are here incorporated into an existing finite element framework by using Bézier extraction, i.e. a linear operator which maps the Bernstein polynomial basis on Bézier elements to the global isogeometric basis. A recently released commercial T-spline plugin for Rhino is herein used to build the analysis models adopted in this study.In such context, the continuum is discretized with cubic T-splines, as well as with Non Uniform Rational B-Splines (NURBS) and Lagrange polynomial elements for comparison purposes, and a Gauss-point-to-surface (GPTS) formulation is combined with the penalty method to treat the contact constraints. The purely geometric enforcement of the non-penetration condition in compression is generalized to encompass both contact and mode-I debonding of interfaces which is approached by means of cohesive zone (CZ) modeling, as commonly done by the scientific community to analyse the progressive damage of materials and interfaces. Based on these models, non-linear relationships between tractions and relative displacements are assumed. These relationships dictate both the work of separation per unit fracture surface and the peak stress that has to be reached for the crack formation. In the generalized GPTS formulation an automatic switching procedure is used to choose between cohesive and contact models, depending on the contact status. Some numerical results are first presented and compared in 2D for varying resolutions of the contact and/or cohesive zone, including frictionless sliding and cohesive debonding, all featuring the competitive accuracy and performance of T-spline IGA. The superior accuracy of T-spline interpolations with respect to NURBS and Lagrange interpolations for a given number of degrees of freedom (Dofs) is always verified. The isogeometric formulation is also extended to 3D bodies, where some examples in large deformations based on T-spline discretizations show an high smoothness of the reaction history curves

Entropie‐dominierte Selbstorganisationsprozesse birnenförmiger Teilchensysteme

The ambition to recreate highly complex and functional nanostructures found in living organisms marks one of the pillars of today‘s research in bio- and soft matter physics. Here, self-assembly has evolved into a prominent strategy in nanostructure formation and has proven to be a useful tool for many complex structures. However, it is still a challenge to design and realise particle properties such that they self-organise into a desired target configuration. One of the key design parameters is the shape of the constituent particles. This thesis focuses in particular on the shape sensitivity of liquid crystal phases by addressing the entropically driven colloidal self-assembly of tapered ellipsoids, reminiscent of „pear-shaped“ particles. Therefore, we analyse the formation of the gyroid and of the accompanying bilayer architecture, reported earlier in the so-called pear hard Gaussian overlap (PHGO) approximation, by applying various geometrical tools like Set-Voronoi tessellation and clustering algorithms. Using computational simulations, we also indicate a method to stabilise other bicontinuous structures like the diamond phase. Moreover, we investigate both computationally and theoretically(density functional theory) the influence of minor variations in shape on different pearshaped particle systems, including the stability of the PHGO gyroid phase. We show that the formation of the gyroid is due to small non-additive properties of the PHGO potential. This phase does not form in pears with a „true“ hard pear-shaped potential. Overall our results allow for a better general understanding of necessity and sufficiency of particle shape in regards to colloidal self-assembly processes. Furthermore, the pear-shaped particle system sheds light on a unique collective mechanism to generate bicontinuous phases. It suggests a new alternative pathway which might help us to solve still unknown characteristics and properties of naturally occurring gyroid-like nano- and microstructures.Ein wichtiger Bestandteil der heutigen Forschung in Bio- und Soft Matter Physik besteht daraus, Technologien zu entwickeln, um hoch komplexe und funktionelle Strukturen, die uns aus der Natur bekannt sind, nachzubilden. Hinsichtlich dessen ist vor allem die Methode der Selbstorganisation von Mikro- und Nanoteilchen hervorzuheben, durch die eine Vielzahl verschiedener Strukturen erzeugt werden konnten. Jedoch stehen wir bei diesem Verfahren noch immer vor der Herausforderung, Teilchen mit bestimmten Eigenschaften zu entwerfen, welche die spontane Anordnung der Teilchen in eine gewünschte Struktur bewirken. Einer der wichtigsten Designparameter ist dabei die Form der Bausteinteilchen. In dieser Dissertation konzentrieren wir uns besonders auf die Anfälligkeit von Flüssigkristallphasen bezüglich kleiner Änderungen der Teilchenform und nutzen dabei das Beispiel der Selbstorganisation von Entropie-dominierter Kolloide, die dem Umriss nach verjüngten Ellipsoiden oder "Birnen" ähneln. Mit Hilfe von geometrischen Werkzeugen wie z.B. Set-Voronoi Tessellation oder Cluster-Algorithmen analysieren wir insbesondere die Entstehung der Gyroidphase und der dazugehörigen Bilagenformation, welche bereits in Systemen von harten Birnen, die durch das pear hard Gaussian overlap (PHGO) Potential angenähert werden, entdeckt wurden. Des Weiteren zeigen wir durch Computersimulationen eine Strategie auf, um andere bikontinuierliche Strukturen, wie die Diamentenphase, zu stabilisieren. Schlussendlich betrachten wir sowohl rechnerisch (durch Simulationen) als auch theoretisch (durch Dichtefunktionaltheorie) die Auswirkungen kleiner Abweichungen der Teilchenform auf das Verhalten des kolloiden, birnenförmigen Teilchensystems, inklusive der Stabilität der PHGO Gyroidphase. Wir zeigen, dass die Entstehung des Gyroids auf kleinen nicht-additiven Eigenschaften des PHGO Birnenmodells beruhen. In ''echten'' harten Teilchensystemen entwickelt sich diese Struktur nicht. Insgesamt ermöglichen unsere Ergebnisse einen besseren Einblick auf das Konzept von notwendiger und hinreichender Teilchenform in Selbstorganistationsprozessen. Die birnenförmigen Teilchensysteme geben außerdem Aufschluss über einen ungewöhnlichen, kollektiven Mechanismus, um bikontinuierliche Phasen zu erzeugen. Dies deutet auf einen neuen, alternativen Konstruktionsweg hin, der uns möglicherweise hilft, noch unbekannte Eigenschaften natürlich vorkommender, gyroidähnlicher Nano- und Mikrostrukturen zu erklären