Brachiating power line inspection robot: controller design and implementation

The prevalence of electrical transmission networks has led to an increase in productivity and prosperity. In 2014, estimates showed that the global electric power transmission network consisted of 5.5 million circuit kilometres (Ckm) of high-voltage transmission lines with a combined capacity of 17 million mega-volt ampere. The vastness of the global transmission grid presents a significant problem for infrastructure maintenance. The high maintenance costs, coupled with challenging terrain, provide an opportunity for autonomous inspection robots. The Brachiating Power Line Inspection Robot (BPLIR) with wheels [73] is a transmission line inspection robot. The BPLIR is the focus of this research and this dissertation tackles the problem of state estimation, adaptive trajectory generation and robust control for the BPLIR. A kinematics-based Kalman Filter state estimator was designed and implemented to determine the full system state. Instrumentation used for measurement consisted of 2 Inertial Measurement Units (IMUs). The advantages of utilising IMUs is that they are less susceptible to drift, have no moving parts and are not prone to misalignment errors. The use of IMU's in the design meant that absolute angles (link angles measured with respect to earth) could be estimated, enabling the BPLIR to navigate inclined slopes. Quantitative Feedback Control theory was employed to address the issue of parameter uncertainty during operation. The operating environment of the BPLIR requires it to be robust to environmental factors such as wind disturbance and uncertainty in joint friction over time. The resulting robust control system was able to compensate for uncertain system parameters and reject disturbances in simulation. An online trajectory generator (OTG), inspired by Raibert-style reverse-time symmetry[10], fed into the control system to drive the end effector to the power line by employing brachiation. The OTG produced two trajectories; one of which was reverse time symmetrical and; another which minimised the perpendicular distance between the end gripper and the power line. Linear interpolation between the two trajectories ensured a smooth bump-less trajectory for the BPLIR to follow

Importance and applications of robotic and autonomous systems (RAS) in railway maintenance sector: a review

Maintenance, which is critical for safe, reliable, quality, and cost-effective service, plays a dominant role in the railway industry. Therefore, this paper examines the importance and applications of Robotic and Autonomous Systems (RAS) in railway maintenance. More than 70 research publications, which are either in practice or under investigation describing RAS developments in the railway maintenance, are analysed. It has been found that the majority of RAS developed are for rolling-stock maintenance, followed by railway track maintenance. Further, it has been found that there is growing interest and demand for robotics and autonomous systems in the railway maintenance sector, which is largely due to the increased competition, rapid expansion and ever-increasing expense

Multi-Objective Design Optimization of the Leg Mechanism for a Piping Inspection Robot

This paper addresses the dimensional synthesis of an adaptive mechanism of contact points ie a leg mechanism of a piping inspection robot operating in an irradiated area as a nuclear power plant. This studied mechanism is the leading part of the robot sub-system responsible of the locomotion. Firstly, three architectures are chosen from the literature and their properties are described. Then, a method using a multi-objective optimization is proposed to determine the best architecture and the optimal geometric parameters of a leg taking into account environmental and design constraints. In this context, the objective functions are the minimization of the mechanism size and the maximization of the transmission force factor. Representations of the Pareto front versus the objective functions and the design parameters are given. Finally, the CAD model of several solutions located on the Pareto front are presented and discussed.Comment: Proceedings of the ASME 2014 International Design Engineering Technical Conferences \& Computers and Information in Engineering Conference, Buffalo : United States (2014

Miniature mobile sensor platforms for condition monitoring of structures

In this paper, a wireless, multisensor inspection system for nondestructive evaluation (NDE) of materials is described. The sensor configuration enables two inspection modes-magnetic (flux leakage and eddy current) and noncontact ultrasound. Each is designed to function in a complementary manner, maximizing the potential for detection of both surface and internal defects. Particular emphasis is placed on the generic architecture of a novel, intelligent sensor platform, and its positioning on the structure under test. The sensor units are capable of wireless communication with a remote host computer, which controls manipulation and data interpretation. Results are presented in the form of automatic scans with different NDE sensors in a series of experiments on thin plate structures. To highlight the advantage of utilizing multiple inspection modalities, data fusion approaches are employed to combine data collected by complementary sensor systems. Fusion of data is shown to demonstrate the potential for improved inspection reliability

COCrIP: Compliant OmniCrawler In-pipeline Robot

This paper presents a modular in-pipeline climbing robot with a novel compliant foldable OmniCrawler mechanism. The circular cross-section of the OmniCrawler module enables a holonomic motion to facilitate the alignment of the robot in the direction of bends. Additionally, the crawler mechanism provides a fair amount of traction, even on slippery surfaces. These advantages of crawler modules have been further supplemented by incorporating active compliance in the module itself which helps to negotiate sharp bends in small diameter pipes. The robot has a series of 3 such compliant foldable modules interconnected by the links via passive joints. For the desirable pipe diameter and curvature of the bends, the spring stiffness value for each passive joint is determined by formulating a constrained optimization problem using the quasi-static model of the robot. Moreover, a minimum friction coefficient value between the module-pipe surface which can be vertically climbed by the robot without slipping is estimated. The numerical simulation results have further been validated by experiments on real robot prototype

Transmission line inspection using suspended robot: Cost effective analysis and operational routing identification

High voltage transmission lines form a crucial part of the energy infrastructure of a country. Effective maintenance is required to maintain its reliability and reduce the probability of the occurrence of the outage. Conventionally, the routine inspection of the transmission line was conducted by linemen with the assistance of hot stick and helicopter, which is considered dangerous, time-consuming, and expensive. In this thesis, we focus on the initial study of seeking the state of the art robotics technology to by largely replace human beings in transmission line inspection. The existing robotics technologies that are interested by utility companies, as well as the background information of transmission system, are first briefly reviewed. The motivation and objective of the thesis are given. Then, a cost model for using a suspended robot in transmission line inspection following a heuristic routing strategy that guides the motion of the ground support team is introduced. Numerical case study considering various terrain characteristics is implemented to demonstrate the cost related performance of the inspection task using the suspended robot. After that, a revised A-Star routing algorithm is derived to identify the travel path of the ground team to reduce the travel time and distance to further improve the cost-effectiveness of using the suspended robot in transmission line inspection. A true segment of transmission line in Missouri (MO) is used in case study to illustrate the effectiveness of the derived routing algorithm. Finally, the conclusion of the thesis is drawn, and the future work is discussed --Abstract, page iii