On-line anomaly detection with advanced independent component analysis of multi-variate residual signals from causal relation networks.

Anomaly detection in todays industrial environments is an ambitious challenge to detect possible faults/problems which may turn into severe waste during production, defects, or systems components damage, at an early stage. Data-driven anomaly detection in multi-sensor networks rely on models which are extracted from multi-sensor measurements and which characterize the anomaly-free reference situation. Therefore, significant deviations to these models indicate potential anomalies. In this paper, we propose a new approach which is based on causal relation networks (CRNs) that represent the inner causes and effects between sensor channels (or sensor nodes) in form of partial sub-relations, and evaluate its functionality and performance on two distinct production phases within a micro-fluidic chip manufacturing scenario. The partial relations are modeled by non-linear (fuzzy) regression models for characterizing the (local) degree of influences of the single causes on the effects. An advanced analysis of the multi-variate residual signals, obtained from the partial relations in the CRNs, is conducted. It employs independent component analysis (ICA) to characterize hidden structures in the fused residuals through independent components (latent variables) as obtained through the demixing matrix. A significant change in the energy content of latent variables, detected through automated control limits, indicates an anomaly. Suppression of possible noise content in residuals—to decrease the likelihood of false alarms—is achieved by performing the residual analysis solely on the dominant parts of the demixing matrix. Our approach could detect anomalies in the process which caused bad quality chips (with the occurrence of malfunctions) with negligible delay based on the process data recorded by multiple sensors in two production phases: injection molding and bonding, which are independently carried out with completely different process parameter settings and on different machines (hence, can be seen as two distinct use cases). Our approach furthermore i.) produced lower false alarm rates than several related and well-known state-of-the-art methods for (unsupervised) anomaly detection, and ii.) also caused much lower parametrization efforts (in fact, none at all). Both aspects are essential for the useability of an anomaly detection approach

Estimation of bearing fault severity in line-connected and inverter-fed three-phase induction motors

Producción CientíficaThis paper addresses a comprehensive evaluation of a bearing fault evolution and its consequent prediction concerning the remaining useful life. The proper prediction of bearing faults in their early stage is a crucial factor for predictive maintenance and mainly for the production management schedule. The detection and estimation of the progressive evolution of a bearing fault are performed by monitoring the amplitude of the current signals at the time domain. Data gathered from line-fed and inverter-fed three-phase induction motors were used to validate the proposed approach. To assess classification accuracy and fault estimation, the models described in this paper are investigated by using Artificial Neural Networks models. The paper also provides process flowcharts and classification tables to present the prognostic models used to estimate the remaining useful life of a defective bearing. Experimental results confirmed the method robustness and provide an accurate diagnosis regardless of the bearing fault stage, motor speed, load level, and type of supply.CAPES (process BEX552269/2011-5)National Council for Scientific and Technological Development (grant #474290/2008-3, #473576/2011-2, #552269/2011-5, #307220/2016-8

Support vector machine based classification in condition monitoring of induction motors

Continuous and trouble-free operation of induction motors is an essential part of modern power and production plants. Faults and failures of electrical machinery may cause remarkable economical losses but also highly dangerous situations. In addition to analytical and knowledge-based models, application of data-based models has established a firm position in the induction motor fault diagnostics during the last decade. For example, pattern recognition with Neural Networks (NN) is widely studied. Support Vector Machine (SVM) is a novel machine learning method introduced in early 90's. It is based on the statistical learning theory presented by V.N. Vapnik, and it has been successfully applied to numerous classification and pattern recognition problems such as text categorization, image recognition and bioinformatics. SVM based classifier is built to minimize the structural misclassification risk, whereas conventional classification techniques often apply minimization of the empirical risk. Therefore, SVM is claimed to lead enhanced generalisation properties. Further, application of SVM results in the global solution for a classification problem. Thirdly, SVM based classification is attractive, because its efficiency does not directly depend on the dimension of classified entities. This property is very useful in fault diagnostics, because the number of fault classification features does not have to be drastically limited. However, SVM has not yet been widely studied in the area of fault diagnostics. Specifically, in the condition monitoring of induction motor, it does not seem to have been considered before this research. In this thesis, a SVM based classification scheme is designed for different tasks in induction motor fault diagnostics and for partial discharge analysis of insulation condition monitoring. Several variables are compared as fault indicators, and forces on rotor are found to be important in fault detection instead of motor current that is currently widely studied. The measurement of forces is difficult, but easily measurable vibrations are directly related to the forces. Hence, vibration monitoring is considered in more detail as the medium for the motor fault diagnostics. SVM classifiers are essentially 2-class classifiers. In addition to the induction motor fault diagnostics, the results of this thesis cover various methods for coupling SVMs for carrying out a multi-class classification problem.reviewe

Evolving Clustering Algorithms And Their Application For Condition Monitoring, Diagnostics, & Prognostics

Applications of Condition-Based Maintenance (CBM) technology requires effective yet generic data driven methods capable of carrying out diagnostics and prognostics tasks without detailed domain knowledge and human intervention. Improved system availability, operational safety, and enhanced logistics and supply chain performance could be achieved, with the widespread deployment of CBM, at a lower cost level. This dissertation focuses on the development of a Mutual Information based Recursive Gustafson-Kessel-Like (MIRGKL) clustering algorithm which operates recursively to identify underlying model structure and parameters from stream type data. Inspired by the Evolving Gustafson-Kessel-like Clustering (eGKL) algorithm, we applied the notion of mutual information to the well-known Mahalanobis distance as the governing similarity measure throughout. This is also a special case of the Kullback-Leibler (KL) Divergence where between-cluster shape information (governed by the determinant and trace of the covariance matrix) is omitted and is only applicable in the case of normally distributed data. In the cluster assignment and consolidation process, we proposed the use of the Chi-square statistic with the provision of having different probability thresholds. Due to the symmetry and boundedness property brought in by the mutual information formulation, we have shown with real-world data that the algorithm’s performance becomes less sensitive to the same range of probability thresholds which makes system tuning a simpler task in practice. As a result, improvement demonstrated by the proposed algorithm has implications in improving generic data driven methods for diagnostics, prognostics, generic function approximations and knowledge extractions for stream type of data. The work in this dissertation demonstrates MIRGKL’s effectiveness in clustering and knowledge representation and shows promising results in diagnostics and prognostics applications

An Intelligent System for Induction Motor Health Condition Monitoring

Induction motors (IMs) are commonly used in both industrial applications and household appliances. An IM online condition monitoring system is very useful to identify the IM fault at its initial stage, in order to prevent machinery malfunction, decreased productivity and even catastrophic failures. Although a series of research efforts have been conducted over decades for IM fault diagnosis using various approaches, it still remains a challenging task to accurately diagnose the IM fault due to the complex signal transmission path and environmental noise. The objective of this thesis is to develop a novel intelligent system for more reliable IM health condition monitoring. The developed intelligent monitor consists of two stages: feature extraction and decision-making. In feature extraction, a spectrum synch technique is proposed to extract representative features from collected stator current signals for fault detection in IM systems. The local bands related to IM health conditions are synchronized to enhance fault characteristic features; a central kurtosis method is suggested to extract representative information from the resulting spectrum and to formulate an index for fault diagnosis. In diagnostic pattern classification, an innovative selective boosting technique is proposed to effectively classify representative features into different IM health condition categories. On the other hand, IM health conditions can also be predicted by applying appropriate prognostic schemes. In system state forecasting, two forecasting techniques, a model-based pBoost predictor and a data-driven evolving fuzzy neural predictor, are proposed to forecast future states of the fault indices, which can be employed to further improve the accuracy of IM health condition monitoring. A novel fuzzy inference system is developed to integrate information from both the classifier and the predictor for IM health condition monitoring. The effectiveness of the proposed techniques and integrated monitor is verified through simulations and experimental tests corresponding to different IM states such as IMs with broken rotor bars and with the bearing outer race defect. The developed techniques, the selective boosting classifier, pBoost predictor and evolving fuzzy neural predictor, are effective tools that can be employed in a much wider range of applications. In order to select the most reliable technique in each processing module so as to provide a more positive assessment of IM health conditions, some more techniques are also proposed for each processing purpose. A conjugate Levebnerg-Marquardt method and a Laplace particle swarm technique are proposed for model parameter training, whereas a mutated particle filter technique is developed for system state prediction. These strong tools developed in this work could also be applied to fault diagnosis and other applications

Evolving fuzzy and neuro-fuzzy approaches in clustering, regression, identification, and classification: A Survey

Major assumptions in computational intelligence and machine learning consist of the availability of a historical dataset for model development, and that the resulting model will, to some extent, handle similar instances during its online operation. However, in many real world applications, these assumptions may not hold as the amount of previously available data may be insufficient to represent the underlying system, and the environment and the system may change over time. As the amount of data increases, it is no longer feasible to process data efficiently using iterative algorithms, which typically require multiple passes over the same portions of data. Evolving modeling from data streams has emerged as a framework to address these issues properly by self-adaptation, single-pass learning steps and evolution as well as contraction of model components on demand and on the fly. This survey focuses on evolving fuzzy rule-based models and neuro-fuzzy networks for clustering, classification and regression and system identification in online, real-time environments where learning and model development should be performed incrementally. (C) 2019 Published by Elsevier Inc.Igor Škrjanc, Jose Antonio Iglesias and Araceli Sanchis would like to thank to the Chair of Excellence of Universidad Carlos III de Madrid, and the Bank of Santander Program for their support. Igor Škrjanc is grateful to Slovenian Research Agency with the research program P2-0219, Modeling, simulation and control. Daniel Leite acknowledges the Minas Gerais Foundation for Research and Development (FAPEMIG), process APQ-03384-18. Igor Škrjanc and Edwin Lughofer acknowledges the support by the ”LCM — K2 Center for Symbiotic Mechatronics” within the framework of the Austrian COMET-K2 program. Fernando Gomide is grateful to the Brazilian National Council for Scientific and Technological Development (CNPq) for grant 305906/2014-3

Personalized Health Monitoring Using Evolvable Block-based Neural Networks

This dissertation presents personalized health monitoring using evolvable block-based neural networks. Personalized health monitoring plays an increasingly important role in modern society as the population enjoys longer life. Personalization in health monitoring considers physiological variations brought by temporal, personal or environmental differences, and demands solutions capable to reconfigure and adapt to specific requirements. Block-based neural networks (BbNNs) consist of 2-D arrays of modular basic blocks that can be easily implemented using reconfigurable digital hardware such as field programmable gate arrays (FPGAs) that allow on-line partial reorganization. The modular structure of BbNNs enables easy expansion in size by adding more blocks. A computationally efficient evolutionary algorithm is developed that simultaneously optimizes structure and weights of BbNNs. This evolutionary algorithm increases optimization speed by integrating a local search operator. An adaptive rate update scheme removing manual tuning of operator rates enhances the fitness trend compared to pre-determined fixed rates. A fitness scaling with generalized disruptive pressure reduces the possibility of premature convergence. The BbNN platform promises an evolvable solution that changes structures and parameters for personalized health monitoring. A BbNN evolved with the proposed evolutionary algorithm using the Hermite transform coefficients and a time interval between two neighboring R peaks of ECG signal, provides a patient-specific ECG heartbeat classification system. Experimental results using the MIT-BIH Arrhythmia database demonstrate a potential for significant performance enhancements over other major techniques

Nature-inspired survivability: Prey-inspired survivability countermeasures for cloud computing security challenges

As cloud computing environments become complex, adversaries have become highly sophisticated and unpredictable. Moreover, they can easily increase attack power and persist longer before detection. Uncertain malicious actions, latent risks, Unobserved or Unobservable risks (UUURs) characterise this new threat domain. This thesis proposes prey-inspired survivability to address unpredictable security challenges borne out of UUURs. While survivability is a well-addressed phenomenon in non-extinct prey animals, applying prey survivability to cloud computing directly is challenging due to contradicting end goals. How to manage evolving survivability goals and requirements under contradicting environmental conditions adds to the challenges. To address these challenges, this thesis proposes a holistic taxonomy which integrate multiple and disparate perspectives of cloud security challenges. In addition, it proposes the TRIZ (Teorija Rezbenija Izobretatelskib Zadach) to derive prey-inspired solutions through resolving contradiction. First, it develops a 3-step process to facilitate interdomain transfer of concepts from nature to cloud. Moreover, TRIZ’s generic approach suggests specific solutions for cloud computing survivability. Then, the thesis presents the conceptual prey-inspired cloud computing survivability framework (Pi-CCSF), built upon TRIZ derived solutions. The framework run-time is pushed to the user-space to support evolving survivability design goals. Furthermore, a target-based decision-making technique (TBDM) is proposed to manage survivability decisions. To evaluate the prey-inspired survivability concept, Pi-CCSF simulator is developed and implemented. Evaluation results shows that escalating survivability actions improve the vitality of vulnerable and compromised virtual machines (VMs) by 5% and dramatically improve their overall survivability. Hypothesis testing conclusively supports the hypothesis that the escalation mechanisms can be applied to enhance the survivability of cloud computing systems. Numeric analysis of TBDM shows that by considering survivability preferences and attitudes (these directly impacts survivability actions), the TBDM method brings unpredictable survivability information closer to decision processes. This enables efficient execution of variable escalating survivability actions, which enables the Pi-CCSF’s decision system (DS) to focus upon decisions that achieve survivability outcomes under unpredictability imposed by UUUR

State of the art and trends in the monitoring, detection and diagnosis of failures in electric induction motors

Producción CientíficaDespite the complex mathematical models and physical phenomena on which it is based, the simplicity of its construction, its affordability, the versatility of its applications and the relative ease of its control have made the electric induction motor an essential element in a considerable number of processes at the industrial and domestic levels, in which it converts electrical energy into mechanical energy. The importance of this type of machine for the continuity of operation, mainly in industry, is such that, in addition to being an important part of the study programs of careers related to this branch of electrical engineering, a large number of investigations into monitoring, detecting and quickly diagnosing its incipient faults due to a variety of factors have been conducted. This bibliographic research aims to analyze the conceptual aspects of the first discoveries that served as the basis for the invention of the induction motor, ranging from the development of the Fourier series, the Fourier transform mathematical formula in its different forms and the measurement, treatment and analysis of signals to techniques based on artificial intelligence and soft computing. This research also includes topics of interest such as fault types and their classification according to the engine, software and hardware parts used and modern approaches or maintenance strategies