A heuristic approach for big bucket multi-level production planning problems

Multi-level production planning problems in which multiple items compete for the same resources frequently occur in practice, yet remain daunting in their difficulty to solve. In this paper, we propose a heuristic framework that can generate high quality feasible solutions quickly for various kinds of lot-sizing problems. In addition, unlike many other heuristics, it generates high quality lower bounds using strong formulations, and its simple scheme allows it to be easily implemented in the Xpress-Mosel modeling language. Extensive computational results from widely used test sets that include a variety of problems demonstrate the efficiency of the heuristic, particularly for challenging problems

A computational analysis of lower bounds for big bucket production planning problems

In this paper, we analyze a variety of approaches to obtain lower bounds for multi-level production planning problems with big bucket capacities, i.e., problems in which multiple items compete for the same resources. We give an extensive survey of both known and new methods, and also establish relationships between some of these methods that, to our knowledge, have not been presented before. As will be highlighted, understanding the substructures of difficult problems provide crucial insights on why these problems are hard to solve, and this is addressed by a thorough analysis in the paper. We conclude with computational results on a variety of widely used test sets, and a discussion of future research

An optimal bifactor approximation algorithm for the metric uncapacitated facility location problem

We obtain a 1.5-approximation algorithm for the metric uncapacitated facility location problem (UFL), which improves on the previously best known 1.52-approximation algorithm by Mahdian, Ye and Zhang. Note, that the approximability lower bound by Guha and Khuller is 1.463. An algorithm is a {\em ($\lambda_f$,$\lambda_c$)-approximation algorithm} if the solution it produces has total cost at most $\lambda_f \cdot F^* + \lambda_c \cdot C^*$, where $F^*$ and $C^*$ are the facility and the connection cost of an optimal solution. Our new algorithm, which is a modification of the $(1+2/e)$-approximation algorithm of Chudak and Shmoys, is a (1.6774,1.3738)-approximation algorithm for the UFL problem and is the first one that touches the approximability limit curve $(\gamma_f, 1+2e^{-\gamma_f})$ established by Jain, Mahdian and Saberi. As a consequence, we obtain the first optimal approximation algorithm for instances dominated by connection costs. When combined with a (1.11,1.7764)-approximation algorithm proposed by Jain et al., and later analyzed by Mahdian et al., we obtain the overall approximation guarantee of 1.5 for the metric UFL problem. We also describe how to use our algorithm to improve the approximation ratio for the 3-level version of UFL.Comment: A journal versio

Multi-level Facility Location Problems

We conduct a comprehensive review on multi-level facility location problems which extend several classical facility location problems and can be regarded as a subclass within the well-established field of hierarchical facility location. We first present the main characteristics of these problems and discuss some similarities and differences with related areas. Based on the types of decisions involved in the optimization process, we identify three different categories of multi-level facility location problems. We present overviews of formulations, algorithms and applications, and we trace the historical development of the field

An optimization framework for solving capacitated multi-level lot-sizing problems with backlogging

This paper proposes two new mixed integer programming models for capacitated multi-level lot-sizing problems with backlogging, whose linear programming relaxations provide good lower bounds on the optimal solution value. We show that both of these strong formulations yield the same lower bounds. In addition to these theoretical results, we propose a new, effective optimization framework that achieves high quality solutions in reasonable computational time. Computational results show that the proposed optimization framework is superior to other well-known approaches on several important performance dimensions

Formulation and solution of a two-stage capacitated facility location problem with multilevel capacities

In this paper, the multi-product facility location problem in a two-stage supply chain is investigated. In this problem, the locations of depots (distribution centres) need to be determined along with their corresponding capacities. Moreover, the product flows from the plants to depots and onto customers must also be optimised. Here, plants have a production limit whereas potential depots have several possible capacity levels to choose from, which are defined as multilevel capacities. Plants must serve customer demands via depots. Two integer linear programming (ILP) models are introduced to solve the problem in order to minimise the fixed costs of opening depots and transportation costs. In the first model, the depot capacity is based on the maximum number of each product that can be stored whereas in the second one, the capacity is determined by the size (volume) of the depot. For large problems, the models are very difficult to solve using an exact method. Therefore, a matheuristic approach based on an aggregation approach and an exact method (ILP) is proposed in order to solve such problems. The methods are assessed using randomly generated data sets and existing data sets taken from the literature. The solutions obtained from the computational study confirm the effectiveness of the proposed matheuristic approach which outperforms the exact method. In addition, a case study arising from the wind energy sector in the UK is presented

An Efficient Genetic Algorithm for Solving the Multi-Level Uncapacitated Facility Location Problem

In this paper a new evolutionary approach for solving the multi-level uncapacitated facility location problem (MLUFLP) is presented. Binary encoding scheme is used with appropriate objective function containing dynamic programming approach for finding sequence of located facilities on each level to satisfy clients' demands. The experiments were carried out on the modified standard single level facility location problem instances. Genetic algorithm (GA) reaches all known optimal solutions for smaller dimension instances, obtained by total enumeration and CPLEX solver. Moreover, all optimal/best known solutions were reached by genetic algorithm for a single-level variant of the problem

On the equivalence of strong formulations for capacitated multi-level lot sizing problems with setup times

Several mixed integer programming formulations have been proposed for modeling capacitated multi-level lot sizing problems with setup times. These formulations include the so-called facility location formulation, the shortest route formulation, and the inventory and lot sizing formulation with (l,S) inequalities. In this paper, we demonstrate the equivalence of these formulations when the integrality requirement is relaxed for any subset of binary setup decision variables. This equivalence has significant implications for decomposition-based methods since same optimal solution values are obtained no matter which formulation is used. In particular, we discuss the relax-and-fix method, a decomposition-based heuristic used for the efficient solution of hard lot sizing problems. Computational tests allow us to compare the effectiveness of different formulations using benchmark problems. The choice of formulation directly affects the required computational effort, and our results therefore provide guidelines on choosing an effective formulation during the development of heuristic-based solution procedures

Mixed integer programming in production planning with backlogging and setup carryover : modeling and algorithms

This paper proposes a mixed integer programming formulation for modeling the capacitated multi-level lot sizing problem with both backlogging and setup carryover. Based on the model formulation, a progressive time-oriented decomposition heuristic framework is then proposed, where improvement and construction heuristics are effectively combined, therefore efficiently avoiding the weaknesses associated with the one-time decisions made by other classical time-oriented decomposition algorithms. Computational results show that the proposed optimization framework provides competitive solutions within a reasonable time