A series elastic brake pedal for improving driving performance under regenerative braking

Electric and hybrid vehicles are favored to decrease the carbon footprint on the planet. The electric motor in these vehicles serves a dual purpose. The use of electric motor for deceleration, by converting the kinetic energy of the vehicle into electrical energy to be stored in the battery is called regenerative braking. Regenerative braking is commonly employed by electrical vehicles to signi cantly improve energy e ciency and to help to meet emission standards. When the regenerative and friction brakes are simultaneously activated by the driver interacting with the brake pedal, the conventional haptic brake pedal feel is disturbed due to the regenerative braking. In particular, while there exists a physical coupling between the brake pedal and the conventional friction brakes, no such physical coupling exists for the regenerative braking. As a result, no reaction forces are fed back to the brake pedal, resulting in a unilateral power ow between the driver and the vehicle. Consequently, the relationship between the brake pedal force and the vehicle deceleration is strongly in uenced by the regenerative braking. This results in a unfamiliar response of the brake pedal, negatively impacting the driver's performance and posing a safety concern. The reaction forces due to regenerative braking can be fed back to the brake pedal, through actuated pedals that re-establish the bilateral power ow to recover the natural haptic pedal feel. We propose a force-feedback brake pedal with series elastic actuation to preserve the conventional brake pedal feel during regenerative braking. The novelty of the proposed design is due to the deliberate introduction of a compliant element between the actuator and the brake pedal whose de ections are measured to estimate interaction forces and to perform closed-loop force control. Thanks to its series elasticity, the force-feedback brake pedal can utilize robust controllers to achieve high delity force control, possesses favorable output impedance characteristics over the entire frequency spectrum, and can be implemented in a compact package using low-cost components. We introduce pedal feel compensation algorithms to recover the missing regenerative brake forces on the brake pedal. The proposed algorithms are implemented for both two-pedal cooperative braking and one-pedal driving conditions. For those driving conditions, the missing pedal feedback due to the regenerative brake forces are rendered through the active pedal to recover the conventional pedal force mapping. In two-pedal cooperative braking, the regenerative braking is activated by pressing the brake pedal, while in one-pedal driving the activation takes place as soon as the throttle pedal is released. The applicability and e ectiveness of the proposed series elastic brake pedal and haptic pedal feel compensation algorithms in terms of driving safety and performance have been investigated through human subject experiments. The experiments have been conducted using a haptic pedal feel platform that consists of a SEA brake pedal, a torque-controlled dynamometer, and a throttle pedal. The dynamometer renders the pedal forces due to friction braking, while the SEA brake pedal renders the missing pedal forces due to the regenerative braking. The throttle pedal is utilized for the activation of regenerative braking in one-pedal driving. The simulator implements a vehicle pursuit task similar to the CAMP protocol and provides visual feedback to the participant. The e ectiveness of the preservation of the natural brake pedal feel has been studied under two-pedal cooperative braking and one-pedal driving scenarios. The experimental results indicate that pedal feel compensation can signi cantly decrease the number of hard braking instances, improving safety for both two-pedal cooperative braking and one-pedal driving. Volunteers also strongly prefer compensation, while they equally prefer and can e ectively utilize both two-pedal and one-pedal driving conditions. The bene cial e ects of haptic pedal feel compensation on safety is evaluated to be larger for the two-pedal cooperative braking condition, as lack of compensation results in sti ening/softening pedal feel characteristics in this cas

On the passivity of interaction control with series elastic actuation

Regulating the mechanical interaction between robot and environment is a fundamentally important problem in robotics. Many applications such as manipulation and assembly tasks necessitate interaction control. Applications in which the robots are expected to collaborate and share the workspace with humans also require interaction control. Therefore, interaction controllers are quintessential to physical human-robot interaction (pHRI) applications. Passivity paradigm provides powerful design tools to ensure the safety of interaction. It relies on the idea that passive systems do not generate energy that can potentially destabilize the system. Thus, coupled stability is guaranteed if the controller and the environment are passive. Fortunately, passive environments constitute an extensive and useful set, including all combinations of linear or nonlinear masses, springs, and dampers. Moreover, a human operator may also be treated as a passive network element. Passivity paradigm is appealing for pHRI applications as it ensures stability robustness and provides ease-of-control design. However, passivity is a conservative framework which imposes stringent limits on control gains that deteriorate the performance. Therefore, it is of paramount importance to obtain the most relaxed passivity bounds for the control design problem. Series Elastic Actuation (SEA) has become prevalent in pHRI applications as it provides considerable advantages over traditional sti actuators in terms of stability robustness and delity of force control, thanks to deliberately introduced compliance between the actuator and the load. Several impedance control architectures have been proposed for SEA. Among the alternatives, the cascaded controller with an inner-most velocity loop, an intermediate torque loop and an outer-most impedance loop is particularly favoured for its simplicity, robustness, and performance. In this thesis, we derive the necessary and su cient conditions to ensure the passivity of the cascade-controller architecture for rendering two classical linear impedance models of null impedance and pure spring. Based on the newly established passivity conditions, we provide non-conservative design guidelines to haptically display free-space and virtual spring while ensuring coupled stability, thus the safety of interaction. We demonstrate the validity of these conditions through simulation studies as well as physical experiments. We demonstrate the importance of including physical damping in the actuator model during derivation of passivity conditions, when integral controllers are utilized. We note the unintuitive adversary e ect of actuator damping on system passivity. More precisely, we establish that the damping term imposes an extra bound on controller gains to preserve passivity. We further study an extension to the cascaded SEA control architecture and discover that series elastic damping actuation (SEDA) can passively render impedances that are out of the range of SEA. In particular, we demonstrate that SEDA can passively render Voigt model and impedances higher than the physical spring-damper pair in SEDA. The mathematical analyses of SEDA are veri ed through simulations

Integration of Active Systems for a Global Chassis Control Design

Vehicle chassis control active systems (braking, suspension, steering and driveline), from the first ABS/ESC control unit to the current advanced driver assistance systems (ADAS), are progressively revolutionizing the way of thinking and designing the vehicle, improving its interaction with the surrounding world (V2V and V2X) and have led to excellent results in terms of safety and performances (dynamic behavior and drivability). They are usually referred as intelligent vehicles due to a software/hardware architecture able to assist the driver for achieving specific safety margin and/or optimal vehicle dynamic behavior. Moreover, industrial and academic communities agree that these technologies will progress till the diffusion of the so called autonomous cars which are able to drive robustly in a wide range of traffic scenarios. Different autonomous vehicles are already available in Europe, Japan and United States and several solutions have been proposed for smart cities and/or small public area like university campus. In this context, the present research activity aims at improving safety, comfort and performances through the integration of global active chassis control: the purposes are to study, design and implement control strategies to support the driver for achieving one or more final target among safety, comfort and performance. Specifically, the vehicle subsystems that are involved in the present research for active systems development are the steering system, the propulsion system, the transmission and the braking system. The thesis is divided into three sections related to different applications of active systems that, starting from a robust theoretical design procedure, are strongly supported by objective experimental results obtained fromHardware In the Loop (HIL) test rigs and/or proving ground testing sessions. The first chapter is dedicated to one of the most discussed topic about autonomous driving due to its impact from the social point of view and in terms of human error mitigation when the driver is not prompt enough. In particular, it is here analyzed the automated steering control which is already implemented for automatic parking and that could represent also a key element for conventional passenger car in emergency situation where a braking intervention is not enough for avoiding an imminent collision. The activity is focused on different steering controllers design and their implementation for an autonomous vehicle; an obstacle collision avoidance adaptation is introduced for future implementations. Three different controllers, Proportional Derivative (PD), PD+Feedforward (FF) e PD+Integral Sliding Mode (ISM), are designed for tracking a reference trajectory that can be modified in real-time for obstacle avoidance purposes. Furthermore, PD+FF and PD+ISM logic are able to improve the tracking performances of automated steering during cornering maneuvers, relevant fromthe collision avoidance point of view. Path tracking control and its obstacle avoidance enhancement is also shown during experimental tests executed in a proving ground through its implementation for an autonomous vehicle demonstrator. Even if the activity is presented for an autonomous vehicle, the active control can be developed also for a conventional vehicle equipped with an Electronic Power Steering (EPS) or Steer-by-wire architectures. The second chapter describes a Torque Vectoring (TV) control strategy, applied to a Fully Electric Vehicle (FEV) with four independent electric motor (one for each wheel), that aims to optimize the lateral vehicle behavior by a proper electric motor torque regulation. A yaw rate controller is presented and designed in order to achieve a desired steady-state lateral behaviour of the car (handling task). Furthermore, a sideslip angle controller is also integrated to preserve vehicle stability during emergency situations (safety task). LQR, LQR+FF and ISM strategies are formulated and explained for yaw rate and concurrent yaw rate/sideslip angle control techniques also comparing their advantages and weakness points. The TV strategy is implemented and calibrated on a FEV demonstrator by executing experimental maneuvers (step steer, skid pad, lane change and sequence of step steers) thus proving the efficacy of the proposed controller and the safety contribution guaranteed by the sideslip control. The TV could be also applied for internal combustion engine driven vehicles by installing specific torque vectoring differentials, able to distribute the torque generated by the engine to each wheel independently. The TV strategy evaluated in the second chapter can be influenced by the presence of a transmission between themotor (or the engine) and wheels (where the torque control is supposed to be designed): in addition to the mechanical delay introduced by transmission components, the presence of gears backlashes can provoke undesired noises and vibrations in presence of torque sign inversion. The last chapter is thus related to a new method for noises and vibration attenuation for a Dual Clutch Transmission (DCT). This is achieved in a new way by integrating the powertrain control with the braking system control, which are historically and conventionally analyzed and designed separately. It is showed that a torsional preload effect can be obtained on transmission components by increasing the wheel torque and concurrently applying a braking wheel torque. For this reason, a pressure following controller is presented and validated through a Hardware In the Loop (HIL) test rig in order to track a reference value of braking torque thus ensuring the desired preload effect and noises reduction. Experimental results demonstrates the efficacy of the controller, also opening new scenario for global chassis control design. Finally, some general conclusions are drawn and possible future activities and recommendations are proposed for further investigations or improvements with respect to the results shown in the present work

Actuators for Intelligent Electric Vehicles

This book details the advanced actuators for IEVs and the control algorithm design. In the actuator design, the configuration four-wheel independent drive/steering electric vehicles is reviewed. An in-wheel two-speed AMT with selectable one-way clutch is designed for IEV. Considering uncertainties, the optimization design for the planetary gear train of IEV is conducted. An electric power steering system is designed for IEV. In addition, advanced control algorithms are proposed in favour of active safety improvement. A supervision mechanism is applied to the segment drift control of autonomous driving. Double super-resolution network is used to design the intelligent driving algorithm. Torque distribution control technology and four-wheel steering technology are utilized for path tracking and adaptive cruise control. To advance the control accuracy, advanced estimation algorithms are studied in this book. The tyre-road peak friction coefficient under full slip rate range is identified based on the normalized tyre model. The pressure of the electro-hydraulic brake system is estimated based on signal fusion. Besides, a multi-semantic driver behaviour recognition model of autonomous vehicles is designed using confidence fusion mechanism. Moreover, a mono-vision based lateral localization system of low-cost autonomous vehicles is proposed with deep learning curb detection. To sum up, the discussed advanced actuators, control and estimation algorithms are beneficial to the active safety improvement of IEVs

A series elastic brake pedal to preserve conventional pedal feel under regenerative braking

We propose a force-feedback brake pedal with series elastic actuation to preserve the conventional brake pedal feel during cooperative regenerative braking. The novelty of the proposed design is due to the deliberate introduction of a compliant element between the actuator and the brake pedal whose deflections are measured to estimate interaction forces and to perform closed-loop force control. Thanks to its series elasticity, the force-feedback brake pedal can utilize robust controllers to achieve high fidelity force control, possesses favorable output impedance characteristics over the entire frequency spectrum, and can be implemented in a compact package using low-cost components. The applicability and effectiveness of the proposed series elastic brake pedal have been tested through human subject experiments that evaluate simulated cooperative regenerative braking scenarios with and without pedal feel compensation. The experimental results and responses to the accompanying questionnaire indicate that pedal feel compensation through the series elastic brake pedal can significantly decrease hard braking instances, improving safety and driver experience