Influence of the ratio on the mechanical properties of epoxy resin composite with diapers waste as fillers for partition panel application

Materials play significant role in the domestic economy and defense with the fast growth of science and technology field. New materials are the core of fresh technologies and the three pillars of modern science and technology are materials science, power technology and data science. The prior properties of the partition panel by using recycled diapers waste depend on the origin of waste deposits and its chemical constituents. This study presents the influence of the ratio on the mechanical properties of polymer in diapers waste reinforced with binder matrix for partition panel application. The aim of this study was to investigate the influence of different ratio of diapers waste polymer reinforced epoxy-matrix with regards to mechanical properties and morphology analysis. The polymer includes polypropylene, polystyrene, polyethylene and superabsorbent polymer (SAP) were used as reinforcing material. The tensile and bending resistance for ratio of 0.4 diapers waste polymers indicated the optimum ratio for fabricating the partition panel. Samples with 0.4 ratios of diapers waste polymers have highest stiffness of elasticity reading with 76.06 MPa. A correlation between the micro structural analysis using scanning electron microscope (SEM) and the mechanical properties of the material has been discussed

A Survey of Automated Process Planning Approaches in Machining

Global industrial trend is shifting towards next industrial revolution Industry 4.0. It is becoming increasingly important for modern manufacturing industries to develop a Computer Integrated Manufacturing (CIM) system by integrating the various operational and information processing functions in design and manufacturing. In spite of being active in research for almost four decades, it is clear that new functionalities are needed to integrate and realize a completely optimal process planning which can be fully compliant towards Smart Factory. In order to develop a CIM system, Computer Aided Process Planning (CAPP) plays a key role and therefore it has been the focus of many researchers. In order to gain insight into the current state-of-the-art of CAPP methodologies, 96 research papers have been reviewed. Subsequent sections discuss the different CAPP approaches adopted by researchers to automate different process planning tasks. This paper aims at addressing the key approaches involved and future directions towards Smart Manufacturing

An eXtended Manufacturing Integrated System for feature based manufacturing with STEP-NC

International audienceCNC feature-based programming with STEP-NC standard extends the collaborative model of manufacturing data exchange all along the numerical data chain. This paper considers the mutations related to this approach from the manufacturing system level to the industrial enterprise as a whole. The eXtended Manufacturing Integrated System concept is introduced to fill in the gap of the current manufacturing data exchange bottleneck. It is composed of eXtended CAD and eXtended CNC systems to link the CAD model to the real machined part through the Manufacturing Information Pipeline. The contributions associated with these concepts are demonstrated through a validation platform implemented on industrial CNC manufacturing equipments

Development of open platform controller for step-NC compliant CNC system

The Computer Numerical Control (CNC) machines have gone through tremendous upgrades along the years. However, conventional CNC machines could not find its place in the new era of machining under the conventional standard of ISO 6983 due to its limitation in compatibility, language difference and control has caused increase in terms of repurchase cost, reinstallations, reconfigurations and also training of operators. Therefore, this study covers the system which has been designed and developed from outdated and conventional PROLIGHT 1000 Milling CNC machine from Light Intelitek as the lesser cost solution which further discussed in detail based upon upgrades of hardware, architecture, and algorithm design. The hardware of the system was upgraded with the new servo system combined with SSCNET implementation to improve the functionality and efficiency of the new system. Meanwhile the PC-based software internal structure was developed and categorized under six modules which are Menu, Interpreter, 3D Simulation, Machine Motion System, Drill Bit Monitoring and Live Thermal Monitoring. The designed system software is established as UTHM Open CNC Controller (UOCC). It shows that the retrofitted CNC machine has successfully manufactured “Example 1” (STEP-NC) and “13 Drill Hole” (G-Code) files from the UOCC system which indicates that modules in the UOCC system are able to communicate with the CNC machine thus validating the workability of the controller. Moreover, UOCC system has been extended to online environment via Wi-Fi which utilizes Transmission Control Protocol (TCP) Socket in Java which used the PC as server to create socket thus establishing bind connection between UOCC RM mobile phone and the UOCC system, allowing users to remotely monitor the machining process on mobile platform. While the UOCC AR mobile application allow users to view machining setup process through Augmented Reality guide therefore improving the average operating time for experienced users (42.46%) and non-experienced (28.36%). Moreover, the averaged users’ rating shows 93.3% of overall satisfactory from the users which shows that the addition of AR in the system is well received and accepted by the operators of the UOCC

21st century manufacturing machines: Design, fabrication and controls

Advances in nanotechnology, microfabrication and new manufacturing processes, the revolution of open electronics, and the emerging internet of things will influence the design, manufacture, and control of manufacturing machines in the future. For instance, miniaturization will change manufacturing processes; additive and rapid prototyping will change the production of machine components; and open electronics offer a platform for new control architectures for manufacturing systems that are open, modular, and easy to reconfigure. Combined with the latest trends in cyber-physical systems and the internet of things, open architecture controllers for CNC systems can become platforms, oriented for numerical control as a service (NCaaS) and manufacturing as a service, tailored to the creation of cyber-manufacturing networks of shared resources and web applications. With this potential in mind, this research presents new design-for-fabrication methodologies and control strategies to facilitate the creation of next generation machine tools. It provides a discussion and examples of the opportunities that the present moment offers. The first portion of this dissertation focuses on the design of complex 3D MEMS machines realized from conventional 2.5D microfabrication processes. It presents an analysis of an example XYZ-MEMS parallel kinematics stage as well as of designs of the individual components of the manipulator, integrated into a design approach for PK-XYZ-MEMS stages. It seems likely that this design-for-fabrication methodology will enable higher functionality in MEMS micromachines and result in new devices that interact, in three full dimensions, with their surroundings. Novel and innovative research exemplifies the opportunities new and economical manufacturing technologies offer for the design and fabrication of modern machine tools. The second portion of this dissertation describes the demonstration of a new flexural joint designed with both traditional and additive manufacturing processes. It extrapolates principles based on the design of this joint that alleviate the effects of low accuracy and poor surface finishing, anisotropy, reductions in material properties of components, and small holding forces. Based on these results, the next section presents case examples of the construction of mesoscale devices and machine components using multilayered composites and hybrid flexures for precision engineering, medical training, and machine tools for reduced life applications and tests design-for-fabrication strategies. The results suggest the strategies effectively address existing problems, providing a repertory of creative solutions applicable to the design of devices with hybrid flexures. The implications for medical industry, micro robotics, soft robotics, flexible electronics, and metrology systems are positive. Chapter number five examines to positive impact of open architectures of control for CNC systems, given the current availability of micro-processing power and open-source electronics. It presents a new modular architecture controller based on open-source electronics. This component-based approach offers the possibility of adding micro-processing units and an axis of motion without modification of the control programs. This kind of software and hardware modularity is important for the reconfiguration of new manufacturing units. The flexibility of this architecture makes it a convenient testbed for the implementation of new control algorithms on different electromechanical systems. This research provides general purpose, open architecture for the design of a CNC system based on open electronics and detailed information to experiment with these platforms. This dissertation’s final chapter describes how applying the latest trends to the classical concepts of modular and open architecture controllers for CNC systems results in a control platform, oriented for numerical control as a service (NCaaS) and manufacturing as a service (MaaS), tailored to the creation of cyber-manufacturing networks of shared resources and web applications. Based on this technology, this chapter introduces new manufacturing network for numerical control (NC) infrastructure, provisioned and managed over the internet. The proposed network architecture has a hardware, a virtualization, an operating system, and a network layer. With a new operating system necessary to service and virtualize manufacturing resources, and a micro service architecture of manufacturing nodes and assets, this network is a new paradigm in cloud manufacturing

STEP COMPLIANT APPROACH FOR TURN-MILL OPERATIONS

Current machine tools have incurred challenges on limitation such as part programming complexity of G and M code, weak integration of digital machine tools and coverage of universal data modeling for product and manufacturing resources. In response to this manufacturing system requirement, Standard for Exchange of Product data (STEP) and its implementation on developing an interface for the next generation of machine tool controllers (STEP-NC) has become a concern of research interest and performed on basic manufacturing technology limited to a unit domain such as turning, milling or Wire EDM. Therefore; extending this STEP implementation on multipurpose machine tools such as turn-mill machines is mandatory since the machines are the main component in these industries. The research work offers a STEP-NC compliant interface supporting turn-mill machining environment identified as SCSTMO

ITR/PE+SY digital clay for shape input and display

Issued as final reportNational Science Foundatio

Detection of cyber-attacks in systems with distributed control based on support vector regression

Concept of Industry 4.0 and implementation of Cyber Physical Systems (CPS) and Internet of Things (IoT) in industrial plants are changing the way we manufacture. Introduction of industrial IoT leads to ubiquitous communication (usually wireless) between devices in industrial control systems, thus introducing numerous security concerns and opening up wide space for potential malicious threats and attacks. As a consequence of various cyber-attacks, fatal failures can occur on system parts or the system as a whole. Therefore, security mechanisms must be developed to provide sufficient resilience to cyber-attacks and keep the system safe and protected. In this paper we present a method for detection of attacks on sensor signals, based on e insensitive support vector regression (e-SVR). The method is implemented on publicly available data obtained from Secure Water Treatment (SWaT) testbed as well as on a real-world continuous time controlled electro-pneumatic positioning system. In both cases, the method successfully detected all considered attacks (without false positives)

Detection of cyber-attacks in systems with distributed control based on support vector regression

Concept of Industry 4.0 and implementation of Cyber Physical Systems (CPS) and Internet of Things (IoT) in industrial plants are changing the way we manufacture. Introduction of industrial IoT leads to ubiquitous communication (usually wireless) between devices in industrial control systems, thus introducing numerous security concerns and opening up wide space for potential malicious threats and attacks. As a consequence of various cyber-attacks, fatal failures can occur on system parts or the system as a whole. Therefore, security mechanisms must be developed to provide sufficient resilience to cyber-attacks and keep the system safe and protected. In this paper we present a method for detection of attacks on sensor signals, based on e insensitive support vector regression (e-SVR). The method is implemented on publicly available data obtained from Secure Water Treatment (SWaT) testbed as well as on a real-world continuous time controlled electro-pneumatic positioning system. In both cases, the method successfully detected all considered attacks (without false positives)