Detecting Structural Defects Using Novel Smart Sensory and Sensor-less Approaches

Monitoring the mechanical integrity of critical structures is extremely important, as mechanical defects can potentially have adverse impacts on their safe operability throughout their service life. Structural defects can be detected by using active structural health monitoring (SHM) approaches, in which a given structure is excited with harmonic mechanical waves generated by actuators. The response of the structure is then collected using sensor(s) and is analyzed for possible defects, with various active SHM approaches available for analyzing the response of a structure to single- or multi-frequency harmonic excitations. In order to identify the appropriate excitation frequency, however, the majority of such methods require a priori knowledge of the characteristics of the defects under consideration. This makes the whole enterprise of detecting structural defects logically circular, as there is usually limited a priori information about the characteristics and the locations of defects that are yet to be detected. Furthermore, the majority of SHM techniques rely on sensors for response collection, with the very same sensors also prone to structural damage. The Surface Response to Excitation (SuRE) method is a broadband frequency method that has high sensitivity to different types of defects, but it requires a baseline. In this study, initially, theoretical justification was provided for the validity of the SuRE method and it was implemented for detection of internal and external defects in pipes. Then, the Comprehensive Heterodyne Effect Based Inspection (CHEBI) method was developed based on the SuRE method to eliminate the need for any baseline. Unlike traditional approaches, the CHEBI method requires no a priori knowledge of defect characteristics for the selection of the excitation frequency. In addition, the proposed heterodyne effect-based approach constitutes the very first sensor-less smart monitoring technique, in which the emergence of mechanical defect(s) triggers an audible alarm in the structure with the defect. Finally, a novel compact phased array (CPA) method was developed for locating defects using only three transducers. The CPA approach provides an image of most probable defected areas in the structure in three steps. The techniques developed in this study were used to detect and/or locate different types of mechanical damages in structures with various geometries

Development of EMAT and piezoelectric transducers for high temperature ultrasonic thickness measurements

Improving reliability of components operating at high temperature, such as pipelines, boilers and reactors, within a range of industries is of importance in the asset management process. This thesis concerns the development and testing of ultrasound transducers for use at elevated temperatures, up to 500 _C, without the use of active cooling. Ultrasound thickness measurement applications employing these high temperature transducers includes both portable-type non-destructive testing (NDT) inspections and permanent condition monitoring, primarily towards detection of corrosion and erosion. The development and optimisation of an electromagnetic acoustic transducer (EMAT) design which generates and detects bulk radially polarised shear waves utilising a high temperature permanent magnet and a ceramic encapsulated spiral coil is discussed. This design was optimised for use on magnetite coated mild steel samples; it was shown that the magnetostriction mechanism tends to dominate, depending upon sample properties, producing large signals even at elevated temperatures. High temperature laboratory trials (up to 500 oC) demonstrated the non-linear change in signal amplitude with increasing temperature on magnetite coated mild steel samples, attributed to the complex non-linear relationship between magnetostrictive strains and applied external magnetic field. The EMAT provided good signal amplitude, even at relatively large sample-EMAT lift-off (up to 8.0 mm), demonstrating the applicability of this EMAT for high temperature scanning inspections. A longterm industrial field trial on a high temperature pipeline (≈ 350 oC) in a refinery exhibited the suitability of this design for high temperature continuous monitoring applications. A piezoelectric transducer with a novel compression-type design was optimised for application at high temperature, with the use of a waveguide, high temperature piezoelectric element and high temperature backing material; the optimisation of these components is discussed. This transducer design incorporates compression applied via a central bolt, to achieve acoustic coupling between the components, avoiding the use of adhesive layers, to generate bulk longitudinal waves. With the application of a bismuth titanate piezoelectric element, the transducer was able to generate signals on stainless steel whilst withstanding high temperatures (up to 500 oC) continuously without cooling

NASA patent abstracts bibliography: A continuing bibliography. Section 1: Abstracts (supplement 32)

Abstracts are provided for 136 patents and patent applications entered into the NASA scientific and technical information system during the period July through December 1987. Each entry consists of a citation , an abstract, and in most cases, a key illustration selected from the patent or patent application

NASA patent abstracts bibliography: A continuing bibliography. Section 1: Abstracts (supplement 19)

Abstracts are cited for 130 patents and patent applications introduced into the NASA scientific and technical information system during the period of January 1981 through July 1981. Each entry consists of a citation, an abstract, and in most cases, a key illustration selected from the patent or application for patent

NASA patent abstracts bibliography: A continuing bibliography. Section 1: Abstracts (supplement 16)

Abstracts are cited for 138 patents and patent applications introduced into the NASA scientific and technical information system during the period July 1979 through December 1979. Each entry cib consists of a citation, an abstract, and in most cases, a key illustration selected from the patent or patent application

NASA SBIR abstracts of 1991 phase 1 projects

The objectives of 301 projects placed under contract by the Small Business Innovation Research (SBIR) program of the National Aeronautics and Space Administration (NASA) are described. These projects were selected competitively from among proposals submitted to NASA in response to the 1991 SBIR Program Solicitation. The basic document consists of edited, non-proprietary abstracts of the winning proposals submitted by small businesses. The abstracts are presented under the 15 technical topics within which Phase 1 proposals were solicited. Each project was assigned a sequential identifying number from 001 to 301, in order of its appearance in the body of the report. Appendixes to provide additional information about the SBIR program and permit cross-reference of the 1991 Phase 1 projects by company name, location by state, principal investigator, NASA Field Center responsible for management of each project, and NASA contract number are included

Manipulation of Polystyrene Microparticles on a Microchannel Glass

Bulk quantities of spherical microbeads have various applications in research and industrial fields. Simple techniques are required to be developed in order to manipulate and modify large numbers of these beads simultaneously. In our experiment, a microchannel glass-based microfluidic device is used to actuate large numbers of microbeads in parallel. The microchannel glass used in these experiments contains channels 4.1 μm in diameter. The microbeads are polystyrene beads which are superparamagnetic in nature and 5-6 μm in diameter. An aqueous suspension of microbeads is injected into a 2-chamber fluid cell that contains a separator, microchannel glass. The beads are reversibly immobilized on the surface of the microchannel glass by the application of suction with the help of a syringe pump. Assessment of bead movement is performed using optical microscopy. Optical micrographs and the live video for various experimental results are presented. Several experiments were performed by varying flow rates in order to manipulate the beads and the data of flow rates is tabulated. The speed of the beads is calculated and is correlated with flow rates in different chambers. The results were studied by plotting the flow rates and speed of the beads. Microbeads are also immobilized by applying pressure in fluid cell. The pressure is applied by weights suspended and held on syringes at respective positions. Several experiments are performed by applying varied pressures in different chambers and these pressures are plotted. Optical micrographs and the live video for various applied pressures are presented

Welding Processes

Despite the wide availability of literature on welding processes, a need exists to regularly update the engineering community on advancements in joining techniques of similar and dissimilar materials, in their numerical modeling, as well as in their sensing and control. In response to InTech's request to provide undergraduate and graduate students, welding engineers, and researchers with updates on recent achievements in welding, a group of 34 authors and co-authors from 14 countries representing five continents have joined to co-author this book on welding processes, free of charge to the reader. This book is divided into four sections: Laser Welding; Numerical Modeling of Welding Processes; Sensing of Welding Processes; and General Topics in Welding

Application Of Ultrasonic Technology To Improve The Reliability Of Magnetic-Drive Centrifugal Pumps

LectureIt is widely acknowledged that sealless magnetic drive pumps give total containment of the pumped process liquid, which in an industry where there are ever tightening environmental constraints on plant operation and increasing health and safety requirements, offers a real advantage of reliability and safety to users. However, as with any piece of process machinery, magnetic drive pumps are designed to operate within specific parameters and operation outside of these parameters can lead to reduced levels of reliability. Whilst traditional instrumentation (measurement of temperature or power) will assist in improving the reliability of the machine, these instruments are not monitoring the primary cause of the issue; instead they are monitoring the effect that the fault condition has on another part of the machine. By constantly monitoring the condition of the pumped liquid present in the internal flow regime of a magnetic-drive pump, it is possible to rapidly identify potential issues and react to them accordingly. Ultrasonic technology has been utilised to rapidly and accurately detect the presence of vapour in the liquid stream. The technology provides a precise and sensitive response to even the smallest change in phase, therefore improving the overall reliability of the machine. This paper presents an overview of the ultrasonic technology that has been utilised to monitor the condition of magnetic-drive centrifugal pumps, including highlights of extensive testing that has been carried out and some real world examples involving the application of this technology on volatile light hydrocarbon processes