3D Global Router: a Study to Optimize Congestion, Wirelength and Via for Circuit Layout

The increasing size of integrated circuits and aggressive shrinking process feature size for IC manufacturing process poses signicant challenges on traditional physical design problems. Various design rules signicantly complicate the physical design problems and large problem size abides nothing but extremely e cient techniques. Leading physical design tools have to be powerful enough to handle complex design demands and be nimble enough to waste no runtime. This thesis studies the challenges faced by global routing problem, one of the traditional physical design problems that needs to be pushed to its new limit. This work proposes three e ective tools to tackle congestion, wire and via optimization in global routing process, from three di erent aspects. The number of vias generated during the global routing stage is a critical factor for the yield of integrated circuits. However, most global routers only approach the problem by charging a cost for vias in the maze routing cost function. The first work of this thesis, FastRoute 4.0 presents a global router that addresses the via number optimization problem throughout the entire global routing ow. It introduces the via aware Steiner tree generation, 3-bend routing and layer assignment with careful ordering to reduce via count. The integration of these three techniques with existing academic global routers achieves signicant reduction in via count without any sacrice in runtime. Despite of the recent development for popular rip-up and reroute framework, the congestion elimination process remains arbitrary and requires signicant tuning. Global routing has congestion elimination as the first and foremost priority and congestion issue becomes increasingly severe due to timing requirements, design for manufacturability. The second work of this thesis, an auction algorithm based pre-processing framework (APF) for global routing focuses on how to eliminate congestion e ectively. In order to achieve more consistent congestion elimination, the framework uses auction based detour techniques to alleviate the impacts of greedy sequential manner of maze routing, which remains as a major drawback in the most popular global routing framework. In the framework, APF first identies the most congested global routing locations by an interval over ow lower bound technique. Then APF uses auction based detour algorithm to compute which nets to detour and where to detour. The framework can be applied to any global routers and would help them to achieve signicant improvement in both solution quality and runtime. The third work in this thesis combines the advantage of the two framework used to minimize via usage in global routing: 3D routers with good solution quality and e cient 2D routers with layer assignment process. It results in a new multi-level 3D global router called MGR (multi-level global router) that combines the advantage of both kinds. MGR resorts to an e cient multi-level framework to reroute nets in the congested region on the 3D grid graph. Routing on the coarsened grid graph speeds up the global router while 3D routing introduces less vias. The powerful multi-level rerouting framework wraps three innovative routing techniques together: an adaptive resource reservation technique in coarsening process, a new 3-terminal maze routing algorithm and a network flow based solution propagation method in uncoarsening process. As a result, MGR can achieve the solution quality close to 3D routers with comparable runtime of 2D routers

Layer assignment and routing optimization for advanced technologies

As VLSI technology scales to deep sub-micron and beyond, it becomes increasingly challenging to achieve timing closure for VLSI design. Since a complete design flow consists of several phases, such as logic synthesis, placement, and routing, interconnect synthesis plays an important role which includes buffer insertion/sizing and timing-driven routing. Although progress has been achieved by many advanced routing techniques, the following aspects can be exploited sufficiently for further improvement: (1) incremental layer assignment for timing optimization; (2) signal routing with the requirement of regularity; (3) power-efficient optical-electrical interconnect paradigm. Thus, to perform the layer assignment and routing optimization for advanced technologies, an automated routing engine in a global view is essential to benefit the interconnect design while satisfying specific requirements. This dissertation proposes a set of algorithms and methodology on layer assignment and routing optimization for advanced technologies. The research includes two timing-driven incremental layer assignment approaches, synergistic topology generation and routing synthesis for signal groups, and optical-electrical routing design for power efficiency. For incremental layer assignment, most of the conventional approaches target via minimization but neglect the timing issues. Meanwhile, via delays are ignored but should be considered in emerging technology nodes. Then two timing-driven incremental layer assignment frameworks are proposed, where all the nets are solved simultaneously with the integration of via delays: (1) optimization of the total sum of net delays and reduction of slew violations; (2) minimization of critical path timing in selected nets. For on-chip signal routing, the bundled bits in one group may have different pin locations, but they have to be routed in a regular manner by sharing common topologies. Very few previous works target inter-bit regularity via multi-layer topology selection. Furthermore, the routability and wire-length of the signal bits should also be optimized. Then an advanced synergistic routing engine is promoted, which is able to not only control routability and wire-length but also guide each bit routing intelligently for design regularity. For optical-electrical co-design routing, optical interconnect shows its advantage due to the dominance of bandwidth-distance-power properties. The previous works lack a detailed exploration of optical-electrical co-design for on-chip interconnects. During the transmission, signal quality can be affected by various loss sources and Electrical to Optical (EO)/Optical to Electrical (OE) conversion overheads should also be considered. Then a power-efficient routing flow for on-chip signals is presented, where optical connections can collaborate with electrical wires seamlessly. The effectiveness of proposed algorithms and techniques is demonstrated in this dissertation. These approaches are able to achieve the improvements regarding specific metrics and eventually benefit the routing flow.Electrical and Computer Engineerin

Handling the complexity of routing problem in modern VLSI design

In VLSI physical design, the routing task consists of using over-the-cell metal wires to connect pins and ports of circuit gates and blocks. Traditionally, VLSI routing is an important design step in the sense that the quality of routing solution has great impact on various design metrics such as circuit timing, power consumption, chip reliability and manufacturability etc. As the advancing VLSI design enters the nanometer era, the routing success (routability issue) has been arising as one of the most critical problems in back-end design. In one aspect, the degree of design complexity is increasing dramatically as more and more modules are integrated into the chip. Much higher chip density leads to higher routing demands and potentially more risks in routing failure. In another aspect, with decreasing design feature size, there are more complex design rules imposed to ensure manufacturability. These design rules are hard to satisfy and they usually create more barriers for achieving routing closure (i.e., generate DRC free routing solution) and thus affect chip time to market (TTM) plan. In general, the behavior and performance of routing are affected by three consecutive phases: placement phase, global routing phase and detailed routing phase in a typical VLSI physical design flow. Traditional CAD tools handle each of the three phases independently and the global picture of the routability issue is neglected. Different from conventional approaches which propose tools and algorithms for one particular design phase, this thesis investigates the routability issue from all three phases and proposes a series of systematic solutions to build a more generic flow and improve quality of results (QoR). For the placement phase, we will introduce a mixed-sized placement refinement tool for alleviating congestion after placement. The tool shifts and relocates modules based on a global routing estimation. For the global routing phase, a very fast and effective global router is developed. Its performance surpasses many peer works as verified by ISPD 2008 global routing contest results. In the detailed routing phase, a tool is proposed to perform detailed routing using regular routing patterns based on a correct-by-construction methodology to improve routability as well as satisfy most design rules. Finally, the tool which integrates global routing and detailed routing is developed to remedy the inconsistency between global routing and detailed routing. To verify the algorithms we proposed, three sets of testcases derived from ISPD98 and ISPD05/06 placement benchmark suites are proposed. The results indicate that our proposed methods construct an integrated and systematic flow for routability improvement which is better than conventional methods

Timing-Constrained Global Routing with RC-Aware Steiner Trees and Routing Based Optimization

In this thesis we consider the global routing problem, which arises as one of the major subproblems in the physical design step in VLSI design. In global routing, we are given a three-dimensional grid graph G with edge capacities representing available routing space, and we have to connect a set of nets in G without overusing any edge capacities. Here, each net consists of a set of pins corresponding to vertices of G, where one pin is the sender of signals, while all other pins are receivers. Traditionally, next to obeying all edge capacity constraints, the objective has been to minimize wire length and possibly via (edges in z-direction) count, and timing constraints on the chip were only modeled indirectly. We present a new approach, where timing constraints are modeled directly during global routing: In joint work with Stephan Held, Dirk Mueller, Daniel Rotter, Vera Traub and Jens Vygen, we extend the modeling of global routing as a Min-Max Resource Sharing Problem to also incorporate timing constraints. For measuring signal delays we use the well-established Elmore delay model. One of the key subproblems here is the computation of Steiner trees minimizing a weighted sum of routing space usages and signal delays. For k pins, this problem is NP-hard to approximate within o(log k), and even the special case k = 2 is NP-hard, as was shown by Haehnle and Rotter. We present a fast approximation algorithm with strong approximation bounds for the case k = 2. For k > 2 we use a multi-stage approach based on modifying the topology of a short Steiner tree and using our algorithm for the two-pin case for computing new connections. Moreover, we present a layer assignment algorithm that assigns z-coordinates to the edges of a given two-dimensional tree. We also discuss the topic of routing based optimization. Here, the starting point is a complete routing, and timing optimization tools make changes that require incremental adaptations of the underlying routing. We investigate several aspects of this problem and derive a new routing flow that includes our timing-aware global router and routing based optimization steps. We evaluate our results from this thesis in practice on industrial 14nm microprocessor designs from IBM. Our theoretical results are validated in practice by a strong performance of our timing-aware global routing framework and our new routing flow, yielding significant improvements over the traditional global routing method and the previously used routing flow. Therefore, we conclude that our approaches and results from this thesis are not only theoretically sound but also give compelling results in practice

A complete design path for the layout of flexible macros

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