A holistic team approach (HTA) model to curb machinery accidents in power plants.

Machinery accidents have been an important aspect that needs proper attention in all work places in recent years especially power plants. A large number of accident cases have been reported from the year 2018 to 2022. Accident report from DOSH (Department of Safety and Health Malaysia) indicates that a significant number of machinery accident cases occur in power plants while PERKESO (Social Security Organisation Malaysia)has investigated and tabulated accidents based on area of workplace and injury. Research shows that most statistical studies do not comprise of a preventive model to curb machinery accidents, which involves employees and management. A model that comprises of Machinery or Area of work (M) and the type of injury (I) is identified and summed in a form of a scientific equation which results in the possible accident type (α) which is the accident occurred. A Holistic Team Approach (HTA) model is designed that involves a team for each element M and I which comprises of engineers, technicians and operators working in the same area of equipment and a management representative. Each team is assigned to specific accidents according to the M and I element and classified as α-combinations. Teams are sent for incident investigation where preventive actions and reporting are discussed. A decision analysis is performed based on the model that emphasizes two Process Safety Management (PSM) elements which are accident investigation and employee participation. The HTA model is able to reduce machinery accidents by involving the elements of machinery and injury types, which is applicable to workplaces worldwide

Zero-Shot Motor Health Monitoring by Blind Domain Transition

Continuous long-term monitoring of motor health is crucial for the early detection of abnormalities such as bearing faults (up to 51% of motor failures are attributed to bearing faults). Despite numerous methodologies proposed for bearing fault detection, most of them require normal (healthy) and abnormal (faulty) data for training. Even with the recent deep learning (DL) methodologies trained on the labeled data from the same machine, the classification accuracy significantly deteriorates when one or few conditions are altered. Furthermore, their performance suffers significantly or may entirely fail when they are tested on another machine with entirely different healthy and faulty signal patterns. To address this need, in this pilot study, we propose a zero-shot bearing fault detection method that can detect any fault on a new (target) machine regardless of the working conditions, sensor parameters, or fault characteristics. To accomplish this objective, a 1D Operational Generative Adversarial Network (Op-GAN) first characterizes the transition between normal and fault vibration signals of (a) source machine(s) under various conditions, sensor parameters, and fault types. Then for a target machine, the potential faulty signals can be generated, and over its actual healthy and synthesized faulty signals, a compact, and lightweight 1D Self-ONN fault detector can then be trained to detect the real faulty condition in real time whenever it occurs. To validate the proposed approach, a new benchmark dataset is created using two different motors working under different conditions and sensor locations. Experimental results demonstrate that this novel approach can accurately detect any bearing fault achieving an average recall rate of around 89% and 95% on two target machines regardless of its type, severity, and location.Comment: 13 pages, 9 figures, Journa

Deep Learning Techniques for Power System Operation: Modeling and Implementation

The fast development of the deep learning (DL) techniques in the most recent years has drawn attention from both academia and industry. And there have been increasing applications of the DL techniques in many complex real-world situations, including computer vision, medical diagnosis, and natural language processing. The great power and flexibility of DL can be attributed to its hierarchical learning structure that automatically extract features from mass amounts of data. In addition, DL applies an end-to-end solving mechanism, and directly generates the output from the input, where the traditional machine learning methods usually break down the problem and combine the results. The end-to-end mechanism considerably improve the computational efficiency of the DL.The power system is one of the most complex artificial infrastructures, and many power system control and operation problems share the same features as the above mentioned real-world applications, such as time variability and uncertainty, partial observability, which impedes the performance of the conventional model-based methods. On the other hand, with the wide spread implementation of Advanced Metering Infrastructures (AMI), the SCADA, the Wide Area Monitoring Systems (WAMS), and many other measuring system providing massive data from the field, the data-driven deep learning technique is becoming an intriguing alternative method to enable the future development and success of the smart grid. This dissertation aims to explore the potential of utilizing the deep-learning-based approaches to solve a broad range of power system modeling and operation problems. First, a comprehensive literature review is conducted to summarize the existing applications of deep learning techniques in power system area. Second, the prospective application of deep learning techniques in several scenarios in power systems, including contingency screening, cascading outage search, multi-microgrid energy management, residential HVAC system control, and electricity market bidding are discussed in detail in the following 2-6 chapters. The problem formulation, the specific deep learning approaches in use, and the simulation results are all presented, and also compared with the currently used model-based method as a verification of the advantage of deep learning. Finally, the conclusions are provided in the last chapter, as well as the directions for future researches. It’s hoped that this dissertation can work as a single spark of fire to enlighten more innovative ideas and original studies, widening and deepening the application of deep learning technique in the field of power system, and eventually bring some positive impacts to the real-world bulk grid resilient and economic control and operation

Novel deep cross-domain framework for fault diagnosis or rotary machinery in prognostics and health management

Improving the reliability of engineered systems is a crucial problem in many applications in various engineering fields, such as aerospace, nuclear energy, and water declination industries. This requires efficient and effective system health monitoring methods, including processing and analyzing massive machinery data to detect anomalies and performing diagnosis and prognosis. In recent years, deep learning has been a fast-growing field and has shown promising results for Prognostics and Health Management (PHM) in interpreting condition monitoring signals such as vibration, acoustic emission, and pressure due to its capacity to mine complex representations from raw data. This doctoral research provides a systematic review of state-of-the-art deep learning-based PHM frameworks, an empirical analysis on bearing fault diagnosis benchmarks, and a novel multi-source domain adaptation framework. It emphasizes the most recent trends within the field and presents the benefits and potentials of state-of-the-art deep neural networks for system health management. Besides, the limitations and challenges of the existing technologies are discussed, which leads to opportunities for future research. The empirical study of the benchmarks highlights the evaluation results of the existing models on bearing fault diagnosis benchmark datasets in terms of various performance metrics such as accuracy and training time. The result of the study is very important for comparing or testing new models. A novel multi-source domain adaptation framework for fault diagnosis of rotary machinery is also proposed, which aligns the domains in both feature-level and task-level. The proposed framework transfers the knowledge from multiple labeled source domains into a single unlabeled target domain by reducing the feature distribution discrepancy between the target domain and each source domain. Besides, the model can be easily reduced to a single-source domain adaptation problem. Also, the model can be readily updated to unsupervised domain adaptation problems in other fields such as image classification and image segmentation. Further, the proposed model is modified with a novel conditional weighting mechanism that aligns the class-conditional probability of the domains and reduces the effect of irrelevant source domain which is a critical issue in multi-source domain adaptation algorithms. The experimental verification results show the superiority of the proposed framework over state-of-the-art multi-source domain-adaptation models