Next-Generation Battery Management Systems: Dynamic Reconfiguration

Batteries are widely applied to the energy storage and power supply in portable electronics, transportation, power systems, communication networks, etc. They are particularly demanded in the emerging technologies of vehicle electrification and renewable energy integration for a green and sustainable society. To meet various voltage, power, and energy requirements in large-scale applications, multiple battery cells have to be connected in series and/or parallel. While battery technology has advanced significantly in the past decade, existing battery management systems (BMSs) mainly focus on state monitoring and control of battery systems packed in fixed configurations. In fixed configurations, though, the battery system performance is in principle limited by the weakest cells, which can leave large parts severely underutilized. Allowing dynamic reconfiguration of battery cells, on the other hand, allows individual and flexible manipulation of the battery system at cell, module, and pack levels, which may open up a new paradigm for battery management. Following this trend, this paper provides an overview of next-generation BMSs featuring dynamic reconfiguration. Motivated by numerous potential benefits of reconfigurable battery systems (RBSs), the hardware designs, management principles, and optimization algorithms for RBSs are sequentially and systematically discussed. Theoretical and practical challenges during the design and implementation of RBSs are highlighted in the end to stimulate future research and development

E-transportation: the role of embedded systems in electric energy transfer from grid to vehicle

Electric vehicles (EVs) are a promising solution to reduce the transportation dependency on oil, as well as the environmental concerns. Realization of E-transportation relies on providing electrical energy to the EVs in an effective way. Energy storage system (ESS) technologies, including batteries and ultra-capacitors, have been significantly improved in terms of stored energy and power. Beside technology advancements, a battery management system is necessary to enhance safety, reliability and efficiency of the battery. Moreover, charging infrastructure is crucial to transfer electrical energy from the grid to the EV in an effective and reliable way. Every aspect of E-transportation is permeated by the presence of an intelligent hardware platform, which is embedded in the vehicle components, provided with the proper interfaces to address the communication, control and sensing needs. This embedded system controls the power electronics devices, negotiates with the partners in multi-agent scenarios, and performs fundamental tasks such as power flow control and battery management. The aim of this paper is to give an overview of the open challenges in E-transportation and to show the fundamental role played by embedded systems. The conclusion is that transportation electrification cannot fully be realized without the inclusion of the recent advancements in embedded systems

Holistic Management of Energy Storage System for Electric Vehicles

While electric vehicles (EVs) have recently gained popularity owing to their economic and environmental benefits, they have not yet dominated conventional combustion-engine vehicles in the market. This is due mainly to their short driving range, high cost and/or quick battery performance degradation. One way to mitigate these shortcomings is to optimize the driving range and the degradation rate with a more efficient battery management system (BMS). This dissertation explores how a more efficient BMS can extend EVs' driving range during their warranty periods. Without changing the battery capacity/size, the driving range and the degradation rate can be optimized by adaptively regulating main operational conditions: battery ambient temperature (T), the amount of transferred battery energy, discharge/charge current (I), and the range of operating voltage (min/max V). To this end, we build a real-time adaptive BMS from a cyber-physical system (CPS) perspective. This adaptive BMS calculates target operation conditions (T, I, min/max V) based on: (a) a battery performance model that captures the effects of operational conditions on the degradation rate and the driving range; (b) a real-time battery power predictor; and (c) a temperature and discharge/charge current scheduler to determine target battery operation conditions that guarantee the warranty period and maximize the driving range. Physical components of the CPS actuate battery control knobs to achieve the target operational conditions scheduled by the batteries cyber components of CPS. There are two subcomponents for each condition (T, I): (d) a battery thermal management system and (e) a battery discharge/charge current management system that consists of algorithms and hardware platforms for each sub-system. This dissertation demonstrates that a more efficient real-time BMS can provide EVs with necessary energy for the specified period of time while slowing down performance degradation. Our proposed BMS adjusts temperature and discharge/charge current in real time, considering battery power requirements and behavior patterns, so as to maximize the battery performance for all battery types and drivers. It offers valuable insight into both current and future energy storage systems, providing more adaptability and practicality for various mobile applications such as unmanned aerial vehicles (UAV) and cellular phones with new types of energy storages.PHDComputer Science & EngineeringUniversity of Michigan, Horace H. Rackham School of Graduate Studieshttps://deepblue.lib.umich.edu/bitstream/2027.42/143920/1/kimsun_1.pd

The optimisation and integration of AGVs with the manufacturing process

In recent years, the manufacturing environment, driven by the growth of advanced technologies and the increasing demand for customised products, has becomes increasingly competitive. In this context, manufacturing systems are now required to be more automated, flexible and reconfigurable. Thus, Autonomous Guided Vehicle (AGV), as a key enabler of dynamic shop floor logistics, are being increasingly widely deployed into the manufacturing sector for the lineside materials supplying, work-in-progress transportation, and finished products collection. A large number of companies and institutions are researching on different AGV systems to integrate AGVs-based shop floor logistics with manufacturing equipment and processes. However, these AGV systems are typically equipped with various communication protocols and utilise ad-hoc communication methods. They lack a generic framework to integrate the AGV systems into the manufacturing systems with minimal engineering effort and system reconfiguration. Current scheduling optimisation methods for multiple AGVs in shop floor logistics now support effective task allocation, shortest route planning, and conflict-free supervision, allocating the delivery tasks based on the location and availability of AGVs. However, these current methods do not give enough consideration to real-time operational information during the manufacturing process and have difficulties in analysing the real-time delivery requests from manufacturing work stations. This not only reduces the efficiency and flexibility of the shop floor logistics, ii but also significantly impacts on the overall performance of manufacturing processes. This thesis presents a generic integration approach, called Smart AGV Management System (SAMS), to support the integration of AGVs with manufacturing processes. The proposed framework enables enhanced interoperability between AGVs-based shop floor logistics and the manufacturing process through a generic data-sharing platform. Moreover, a Digital Twin (DT)-based optimisation method is developed in SAMS that can simulate and analyse the real-time manufacturing process to schedule AGVs for optimising multiple objectives, including the utilisation of work stations, delivery Justin- time (JIT) performance, charging of AGVs and overall energy consumption. This approach is experimentally deployed and evaluated from various perspectives to identify its integration and optimisation capabilities during the reconfiguration and operational phases. The results show that the proposed integration framework can enable a more effective integration with manufacturing process compared to traditional integration methods. In addition, the results demonstrate that the proposed optimisation method can schedule and reschedule AGV-based shop floor logistics when facing a range of system disruptions

Redesign and benchmarking of electric vehicle batteries for demanufacturing for secondary life applications in the circular economy

As per the latest records, the transportation sector is the second largest in energy consumption and plays a major role in air pollution and co2 emission. One solution to curb this pollution and release of hazardous gases is li-ion batteries by electrifying the vehicles. However, these batteries have one factor over here: once EV batteries reach 70-80% charge holding capacity, they are not good enough for traction in the vehicle. Therefore, replacing these batteries with a new ones is necessary. However, these discarded batteries have enough charge holding capacity, which can be used in secondary applications called second-life batteries. It is estimated that there will be 85 million electric vehicles on the road by 2030; given the high demand in the future, we cannot afford to discard these batteries as we cannot meet the demand with material alone. Therefore, we must think about more sustainable ways like reusing multiple applications. This master’s thesis investigates the design guideline for initial design, which will aid in demanufacturing to facilitate disassembly and use the component in the other application as a second life application. It is achieved by an in-depth study of battery’s parts, their function, feature, design requirements, and constraints, benchmarked existing high voltage batteries to create a foundation of design guidelines and examine potential future model implementation, analyzed the current level of demanufacturability in existing batteries, provided additional design guideline to meet the demanufacturability, prioritized the design requirements and proposed an EV battery model that will cooperate with the ability to do demanufactured