Plasma Nitriding of 90CrMoV8 Tool Steel for the Enhancement of Hardness and Corrosion Resistance

The aim of the study is to apply a plasma nitriding process to the 90CrMoV8 steel commonly employed in wood machining, and to determine its efficiency to improve both mechanical and electrochemical properties of the surface. Treatments were performed at a constant N2:H2 gas mixture and by varying the temperature and process duration. The structural and morphological properties of nitrided layers were characterized by X-ray diffraction (XRD) and scanning electron microscopy (SEM) coupled with EDS microanalyses. Surface hardening and hardness profiles were evaluated by micro hardness measurements. To simulate the woodmachining conditions, electrochemical tests were carried out with an oak wood electrolyte with the purpose of understanding the effects of the nitriding treatment on the corrosion resistance of the tool in operation. X-ray diffraction analyses revealed the presence of both γ′ (Fe4N) and ε (Fe2–3N) nitrides with a predominance of the ε phase. Moreover, α-Fe (110), γ′ and ε diffraction peaks were shifted to lower angles suggesting the development of compressive stresses in the post nitrided steel. As a result, it was shown that nitriding allowed a significant hardening of steel with hardness values higher than 1200 HV. The diffusion layers were always composed of an outer compound layer and a hardened bulk layer which thickness was half of the total diffusion layer one.No white layer was observed. Similarly, no traces of chromium nitrides were detected. The temperature seemed to be a parameter more influent than the process duration on the morphological properties of the nitrided layer, while it had no real influence on their crystallinity. Finally, the optimal nitriding conditions to obtain a thick and hard diffusion layer are 500 °C for 10 h. On the other hand, to verify the effect of these parameters on the corrosion resistance, potentiodynamic polarization tests were carried out in an original “wood juice” electrolyte. After corrosion, surface was then observed at the SEM scale. Electrochemical study indicated that the untreated steel behaved as a passive material. Although the very noble character of steel was somewhat mitigated and the corrosion propensity increased for nitrided steels, the passive-like nature of themodified surfacewas preserved. For the same optimized parameters as those deduced from the mechanical characterization (500 °C, 10 h), surface presented, in addition to a huge surface hardening, a high corrosion resistance.Regional Council of Burgundy and EGID

Duplex and superduplex stainless steels: microstructure and properties evolution by surface modification processes

The paper presents an overview of diffusion surface treatments, especially nitriding processes, applied to duplex and superduplex stainless steels in the last five years. Research has been done mainly to investigate different nitriding processes in order to optimize parameters for the most appropriate procedure. The scope has been to improve mechanical and wear resistance without prejudice to the corrosion properties of the duplex and superduplex stainless steels. Our investigation also aimed to understand the effect of the nitriding layer on the precipitation of secondary phases after any heating step.Peer ReviewedPostprint (published version

Comparison of shot peening and nitriding surface treatments under complex fretting loadings

Considered as a plague for numerous industrial assemblies, fretting associated with small oscillatory displacements is encountered in all quasi-static contacts submitted to vibrations. According to the sliding conditions, fretting cracks and/or fretting wear can be observed in the contact area. On the other hand an important development has been achieved in the domain of surface engineering during the past three decades and numerous new surface treatments and coatings are now available. Therefore there is a critical challenge to evaluate the usefulness of these new treatments and/or coatings against fretting damage. To achieve this objective, a fast fretting methodology has been developed. It consists in quantifying the palliative friction, cracking and wear responses through a very small number of fretting tests. With use of defined quantitative variables, a normalized polar fretting damage chart approach is introduced. Finally, to evaluate the performance of the assemblies after these protective surface treatments under complex fretting loadings, an original sequence of partial slip and gross slip sliding procedure has been applied. It has been demonstrated that performing of a very short sequence of gross slip fretting cycles can critically decrease the resistance of the treated surfaces against cracking failures activated under subsequent partial slip loadings

Ion-beam nitriding of steels

The application of the ion beam technique to the nitriding of steels is described. It is indicated that the technique can be successfully applied to nitriding. Some of the structural changes obtained by this technique are similar to those obtained by ion nitriding. The main difference is the absence of the iron nitride diffraction lines. It is found that the dependence of the resultant microhardness on beam voltage for super nitralloy is different from that of 304 stainless steel

Corrosion behaviour of nitrided ferritic stainless steels for use in solid oxide fuel cell devices

Plasma nitriding was applied to ferritic stainless steel substrates to improve their performances as interconnects for solid oxide fuel cell devices. The samples underwent electrical conductivity test and SEM/EDS, TEM/EDS, environmental-SEM analyses. The first stages of corrosion were recorded in-situ with the e-SEM. Nitriding is effective in limiting the undesired chromium evaporation from the steel substrates and accelerates the corrosion kinetics, but its influence of the electrical conductivity is ambiguous. No intergranular corrosion is found in the steel substrate after long time operation. Nitriding helps commercially competitive porous coating to improve chromium retention properties of metal interconnects

Method of preparing fiber reinforced ceramic material

Alternate layers of mats of specially coated SiC fibers and silicon monotapes are hot pressed in two stages to form a fiber reinforced ceramic material. In the first stage a die is heated to about 600 C in a vacuum furnace and maintained at this temperature for about one-half hour to remove fugitive binder. In the second stage the die temperature is raised to about 1000 C and the layers are pressed at between 35 and 138 MPa. The resulting preform is placed in a reactor tube where a nitriding gas is flowed past the preform at 1100 to 1400 C to nitride the same

Utility of a fretting device working under free displacement

Relative movements of low amplitudes between two materials in contact are generally reproduced on fretting devices with imposed displacement or imposed tangential force. The damage kinetics observed (cracking, wear) is established under such conditions. In this article, a fretting device working under free displacement is used to characterize the damages generated by seizure and wear. The conditions of seizure are analyzed from the total sliding distance and the discussion is focused on a correlation established with Dupre's work of adhesion. The wear behavior of materials has been characterized from an energetic wear coefficient taking into account the wear volume of contact, the total sliding distance and the dissipated energy

XRD and XPS studies of surface MMC layers developed by laser alloying Ti6Al4V using a combination of a dilute nitrogen environment and SiC powder

Using a continuous-wave CO2 laser, surface engineering of a Ti-6Al-4V alloy through a combined treatment of laser nitriding and SiC preplacement was undertaken. Under spinning laser beam conditions, a surface alloyed / metal matrix composite (MMC) layer over 300μm in depth and 24mm wide was produced in the alloy by the overlapping of 12 tracks. Microstructural and chemical changes were studied as a function of (a) depth in the laser formed composite layer and (b) of the track position. Using X- ray diffraction (XRD) and X-ray photospectrographic (XPS) techniques, it was shown that the composite layer contained a complex microstructure which changed with depth. At the surface, a non-stoichiometric, cubic TiNx solid solution ( possibly a carbonitride) containing C and Si , where x ≈ 0.65-0.8, was prominent, but was replaced by α′-Ti with increasing depth to 300μm. TiC phase was also identified, and the presence of TiN0.3 and Ti5Si3 phases considered a distinct possibility.