A multisensing setup for the intelligent tire monitoring

The present paper offers the chance to experimentally measure, for the first time, the internal tire strain by optical fiber sensors during the tire rolling in real operating conditions. The phenomena that take place during the tire rolling are in fact far from being completely understood. Despite several models available in the technical literature, there is not a correspondently large set of experimental observations. The paper includes the detailed description of the new multi-sensing technology for an ongoing vehicle measurement, which the research group has developed in the context of the project OPTYRE. The experimental apparatus is mainly based on the use of optical fibers with embedded Fiber Bragg Gratings sensors for the acquisition of the circumferential tire strain. Other sensors are also installed on the tire, such as a phonic wheel, a uniaxial accelerometer, and a dynamic temperature sensor. The acquired information is used as input variables in dedicated algorithms that allow the identification of key parameters, such as the dynamic contact patch, instantaneous dissipation and instantaneous grip. The OPTYRE project brings a contribution into the field of experimental grip monitoring of wheeled vehicles, with implications both on passive and active safety characteristics of cars and motorbikes

A Strain-Based Method to Detect Tires' Loss of Grip and Estimate Lateral Friction Coefficient from Experimental Data by Fuzzy Logic for Intelligent Tire Development

This article belongs to the Special Issue State-of-the-Art Sensors Technology in Spain 2017Tires are a key sub-system of vehicles that have a big responsibility for comfort, fuel consumption and traffic safety. However, current tires are just passive rubber elements which do not contribute actively to improve the driving experience or vehicle safety. The lack of information from the tire during driving gives cause for developing an intelligent tire. Therefore, the aim of the intelligent tire is to monitor tire working conditions in real-time, providing useful information to other systems and becoming an active system. In this paper, tire tread deformation is measured to provide a strong experimental base with different experiments and test results by means of a tire fitted with sensors. Tests under different working conditions such as vertical load or slip angle have been carried out with an indoor tire test rig. The experimental data analysis shows the strong relation that exists between lateral force and the maximum tensile and compressive strain peaks when the tire is not working at the limit of grip. In the last section, an estimation system from experimental data has been developed and implemented in Simulink to show the potential of strain sensors for developing intelligent tire systems, obtaining as major results a signal to detect tire's loss of grip and estimations of the lateral friction coefficient

Towards Intelligent Tire and Self-Powered Sensing Systems

Tires are the interface between a vehicle and the ground providing forces and isolation to the vehicle. For vehicle safety, stability, maintenance, and performance, it is vital to estimate or measure tire forces, inflation pressure, and contact friction coefficient. Estimation methods can predict tire forces to some extent however; they fail in harsh maneuvers and are dependent on road surface conditions for which there is no robust estimation method. Measurement devices for tire forces exist for vehicle testing but at the cost of tens of thousands of dollars. Tire pressure-monitoring sensors (TPMS) are the only sensors available in newer and higher end vehicles to provide tire pressure, but there are no sensors to measure road surface condition or tire forces for production vehicles. With the prospect of autonomous driving on roads in near future, it is paramount to make the vehicles safe on any driving and road condition. This is only possible by additional sensors to make up for the driver’s cognitive and sensory system. Measuring road condition and tire forces especially in autonomous vehicles are vital in their safety, reliability, and public confidence in automated driving. Real time measurement of road condition and tire forces in buses and trucks can significantly improve the safety of road transportation system, and in miming/construction and off-road vehicles can improve performance, tire life and reduce operational costs. In this thesis, five different types of sensors are designed, modelled, optimized and fabricated with the objective of developing an intelligent tire. In order to design these sensors,~both electromagnetic generator (EMG) and triboelectric nanogenerators (TENG) are used. In the first two initial designed sensors, with the combination of EMG and TENG into a single package, two hybridized sensors are fabricated with promising potential for self-powered sensing. The potential of developed sensors are investigated for tire-condition monitoring system (TCMS). Considering the impressive properties of TENG units of the developed hybridized devices, three different flexible nanogenerators, only based on this newly developed technology, are developed for TCMS. The design, modelling, working mechanism, fabrication procedure, and experimental results of these TENG sensors are fully presented for applications in TCMS. Among these three fabricated sensors, one of them shows an excellent capability for TCMS because of its high flexibility, stable and high electrical output,and an encapsulated structure. The high flexibility of developed TENG sensor is a very appealing feature for TCMS, which cannot be found in any available commercial sensor. The fabricated TENG sensors are used for developing an intelligent tire module to be eventually used for road testing. Several laboratory and road tests are performed to study the capability of this newly developed TENG-based sensor for tire-condition monitoring system. However the development of this sensor is in its early stage, it shows a promising potential for installation into the hostile environment of tires and measuring tire-road interacting forces. A comparative studies are provided with respect to Michigan Scientific transducer to investigate the potential of this flexible nanogenerator for TCMS. It is worth mentioning that this PhD thesis presents one of the earliest works on the application of TENG-based sensor for a real-life system. Also, the potential of commercially available thermally and mechanically durable Micro Fiber Composite (MFC) sensor is experimentally investigated for TCMS with fabricating another set of intelligent tire. Several testing scenarios are performed to examine the potential of these sensors for TCMS taking into account a simultaneous measurement from Michigan Scientific transducer. Although both flexibility and the cost of this sensor is not comparable with the fabricated TENG device, they have shown a considerable and reliable performance for online measuring of tire dynamical parameters in different testing scenarios, as they can be used for both energy harvesting and sensing application in TCMS. The extensive road testing results based on the MFC sensors provide a valuable set of data for future research in TCMS. It is experimentally shown that MFC sensor can generate up to 1.4 $\mu W$ electrical power at the speed of 28 $[kph]$. This electrical output shows the high capability of this sensor for self-powered sensing application in TCMS. Results of this thesis can be used as a framework by researchers towards self-powered sensing system for real-world applications such as intelligent tires

Rayleigh waves in anisotropic crystals rotating about the normal to a symmetry plane

The propagation of surface acoustic waves in a rotating anisotropic crystal is studied. The crystal is monoclinic and cut along a plane containing the normal to the symmetry plane; this normal is also the axis of rotation. The secular equation is obtained explicitly using the "method of the polarization vector", and it shows that the wave is dispersive and decelerates with increasing rotation rate. The case of orthorhombic symmetry is also treated. The surface wave speed is computed for 12 monoclinic and 8 rhombic crystals, and for a large range of the rotation rate/wave frequency ratio

On line estimation of rolling resistance for intelligent tires

The analysis of a rolling tire is a complex problem of nonlinear elasticity. Although in the technical literature some tire models have been presented, the phenomena involved in the tire rolling are far to be completely understood. In particular, small knowledge comes even from experimental direct observation of the rolling tire, in terms of dynamic contact patch, instantaneous dissipation due to rubber-road friction and hysteretic behavior of the tire structure, and instantaneous grip. This paper illustrates in details a new powerful technology that the research group has developed in the context of the project OPTYRE. A new wireless optical system based on Fiber Bragg Grating strain sensors permits a direct observation of the inner tire stress when rolling in real conditions on the road. From this information, following a new suitably developed tire model, it is possible to identify the instant area of the contact patch, the grip conditions as well the instant dissipation, which is the object of the present work

Development and experimental validation of a real-time analytical model for different intelligent tyre concepts

In recent years, the ever-increasing interest in intelligent tyre technology has led to the formulation of different empirical models correlating deformation measurements provided by the sensors with tyre dynamics. In this paper, a real-time physical model, suitable for describing the dynamics of intelligent tyres based on measurements of strains and/or displacements of the tyre carcass, is presented. The proposed flexible ring model can reproduce the tyre dynamics for both concentrated and distributed forces by introducing a discrete approach that also allows to analyse the longitudinal dynamics of the tyre in real-time. The analytical description of the problem allows to obtain solutions in closed form and to quickly identify model parameters from experimental data. The comparison between the simulated results and the ones provided by indoor tests of two intelligent tyre concepts highlighted that the proposed tyre model can estimate with an acceptable precision both the carcass deformations and the forces acting on the tyre

Influence of camber angle on tire tread behavior by an on-board strain-based system for intelligent tires

Tires are a key sub-system of vehicles that have a big responsibility in comfort, fuel consumption and traffic safety. Nevertheless, current tires are just passive rubber elements which do not contribute actively to improve the driving experience or the vehicle safety. The lack of information that tires provide during driving is the main reason to develop an intelligent tire, which could provide useful information to other systems and become an active safety system. In this paper, an experimental tire strain-based system is used to measure tire tread deformation by means of strain gauges. Tests under different working conditions such as vertical load or slip angle considering a certain camber angle have been carried out using an indoor tire test rig. The results prove that the camber angle has a significant effect on strain signal, so it should be considered for tire working conditions estimation purposes.We acknowledge the University of Birmingham for the test facilities and the Universidad Carlos III de Madrid for the financial support to acquire the testing equipment