Flux Weakening Strategy Optimization for Five-Phase PM Machine with Concentrated Windings

The paper applies an Efficient Global Optimization method (EGO) to improve the efficiency, in flux weakening region, of a given 5-phase Permanent Magnet (PM) machine. An optimal control for the four independent currents is thus defined. Moreover, a modification proposal of the machine geometry is added to the optimization process of the global drive. The effectiveness of the method allows solving the challenge which consists in taking into account inside the control strategy the eddy-current losses in magnets and iron. In fact, magnet losses are a critical point to protect the machine from demagnetization in flux-weakening region. But these losses, which highly depend on magnetic state of the machine, must be calculated by Finite Element Method (FEM) to be accurate. The FEM has the drawback to be time consuming. It is why a direct optimization using FEM is critical. EGO method, using sparingly FEM, allows to find a feasible solution to this hard optimization problem of control and design of multi-phase drive

Prediction of the electromagnetic torque in synchronous machines through Maxwell stress harmonic filter (HFT) method

For the calculation of torque in synchronous motors a local method is analysed, based on the Maxwell stress theory and the filtered contributions due to the harmonics of the magnetic vector potential in the motor air-gap. By considering the space fundamental field only, the method can efficiently estimate the average synchronous torque for a variety or motor topologies, including concentrated winding designs. This approach employs an analytical filter for the Maxwell stress tensor and `frozen permeability' technique. The proposed method is validated by comparison with FE results for several synchronous motor types: interior permanent magnet motors, wound field motor, synchronous reluctance motor

Enhanced Torque Control of a PMSM Supplied by a Four-Leg Voltage Source Inverter Using the Third Harmonic

This paper investigates an electrical drive composed of a four-leg voltage source inverter and a three-phase starconnected surface permanent magnet synchronous machine with concentrated windings. The inverter fourth leg is clamped to the neutral point of the machine. We find the current references leading to smooth torque and maximal torque per ampere operation in the presence of a third harmonic electromotive force component. We further analyze the advantages of the proposed topology in terms of torque increase and dc-link voltage requirements

Multipolar SPM machines for direct drive application: a comprehensive design approach

A closed-form, per-unit formulation is proposed, for the design of surface mounted permanent magnet motors with high number of poles. The model evaluates the shear stress, the power factor and the specific Joule loss as the indicators of the machine performance, and demonstrates that this is determined by the correct choice of a very limited set of key-geometrical parameters. The design criteria are described analytically and then applied to example designs, FEA validated. Distributed- and concentrated-winding configurations are considered. The conclusions of the paper are consistent with the literature and aim to give a roadmap for designers of PM machines in modern applications, such as wind power synchronous generator

Synchronous reluctance motors with toroidal windings

This paper introduces the concept of a four-pole toroidally wound synchronous reluctance machine as an alternative to conventional and fractional slot concentrated winding designs. The toroidal windings, which are wound around the stator coreback have very short end windings, limiting the copper loss as with fractional slot concentrated windings, facilitating an increase in machine efficiency. However, unlike fractional slot concentrated windings, even space-harmonics in the air gap do not exist and the associated parasitic effects are minimized. The machine concept is described and its relationship with conventional and fractional slot concentrated winding machines is discussed. Construction methods are discussed with emphasis on manufacturability and the advantages and disadvantages of this topology are presented

Slot/pole Combinations Choice for Concentrated Multiphase Machines dedicated to Mild-Hybrid Applications

Version de l'éditeur à l'adresse suivante : http://ieeexplore.ieee.org/stamp/stamp.jsp?tp=&arnumber=6119910&isnumber=6119266This paper presents multiphase permanent magnet machines with concentrated non-overlapped winding as a good candidate for automotive low voltage mild-hybrid applications. These machines often require a trade-off between low speed performances such as high torque density and high speed performances like flux weakening capabilities. This paper describes how to choose a key design parameter to ease this compromise, the slots/poles combination, according to three parameters: winding factor including harmonics factor, rotor losses amount thanks to a comparison factor and radial forces balancing. The comparison criterion are based on both analytical formula and Finite Element Analysis.Projet MHYGALE/ ADEM

Multilayer Concentrated Windings for Axial Flux PM Machines

Coreless axial flux machines are of interest because of the absence of stator core losses and cogging torque. These machines generally employ concentrated windings. One of the challenges with such a winding is that the torque producing MMF component that corresponds to the fundamental of the magnet excitation is accompanied by substantial asynchronous components. These harmonics cause losses in the rotor core and magnets, which can become significant at high speeds. This paper proposes a new multilayer winding arrangement to eliminate the non-torque producing MMF components. This winding is applied to a 12-coil 16-pole coreless axial flux machine. The efficacy of the winding is established by 3-D finite-element analysis

Synchronous reluctance motors with fractional slot-concentrated windings

PhD ThesisToday, high efficiency and high torque density electrical machines are a growing research interest and machines that contain no permanent magnet material are increasingly sought. Despite the lack of interest over the last twenty years, the permanent magnet-free synchronous reluctance machine is undergoing a revival and has become a research focus due to its magnet-free construction, high efficiency and robustness. They are now considered a potential future technology for future industrial variable speed drive applications and even electric vehicles. This thesis presents for the first time a synchronous reluctance motor with fractional slot-concentrated windings, utilizing non-overlapping single tooth wound coils, for high efficiency and high torque density permanent magnet-free electric drives. It presents all stages of the design and validation process from the initial concept stage through the design of such a machine, to the test and validation of a constructed prototype motor. The prototype machine utilizes a segmented stator core back iron arrangement for ease of winding and facilitating high slot fill factors. The conventional synchronous reluctance motor topology utilizes distributed winding systems with a large number of stator slots, presenting some limitations and challenges when considering high efficiency, high torque density electrical machines with low cost. This thesis aims to present an advancement in synchronous reluctance technology by identifying limitations and improving the design of synchronous reluctance motors through development of a novel machine topology. With the presented novel fractional slot concentrated winding machine design, additional challenges such as high torque ripple and low power factor arise, they are explored and analysed - the design modified to minimise any unwanted parasitic effects. The electrical and electromagnetic characteristics of the developed machine are also explored and compared with that of a conventional machine. A novel FEA post-processing technique is developed to analyse individual air-gap field harmonic torque contributions and the machines dq theory also modified in order to account for additional effects. The developed machine is found to be lower cost, lower mass and higher efficiency than an equivalent induction or conventional synchronous reluctance motor, but does suffer higher torque ripples and lower power factor. The prototype is validated using static and dynamic testing with the results showing a good match with finite element predictions. The work contained within this thesis can be considered as a first step to developing commercial technology based on the concept for variable speed drive applications.Financial assistance was provided by was provided by the UK Engineering and Physical Sciences Research Council (EPSRC) in the form of a Doctoral Training Award and additional financial assistance was kindly provided by Cummins Generator Technologies, Stamford, UK, through industrial sponsorship of this wor

Multipolar SPM machines for direct drive application: a general design approach

A closed-form, per-unit formulation for the design of surface mounted permanent magnet motors having high numbers of poles is hereby proposed. The analytical expression of machine inductances is presented, covering distributed and concentrated windings configurations. The paper addresses how the slot/pole combination, the geometric variables and the number of poles are related to average torque, the Joule loss and the power factor. The performance of distributed and concentrated windings machines is compared analytically, in normalized quantities. Last, the design approach is tested on four design examples, including all winding types and validated by finite element analysis

Performance comparison between Surface Mounted and Interior PM motor drives for Electric Vehicle application

Electric Vehicles make use of permanent magnet synchronous traction motors for their high torque density and efficiency. A comparison between interior permanent magnet (IPM) and surface mounted permanent magnet (SPM) motors is carried out, in terms of performance at given inverter ratings. The results of the analysis, based on a simplified analytical model and confirmed by FE analysis, show that the two motors have similar rated power but that the SPM motor has barely no overload capability, independently of the available inverter current. Moreover the loss behavior of the two motors is rather different in the various operating ranges with the SPM one better at low speed due to short end connections but penalized at high speed by the need of a significant de-excitation current. The analysis is validated through finite-element simulation of two actual motor design