Operator interfaces for the lifecycle support of component based automation systems

Current manufacturing automation systems (specifically the powertrain sector) have been facing challenges with constant pressures of globalisation, environmental concerns and ICT (Information and Communication Technology) innovations. These challenges instigate new demands for shorter product lifecycles and require customised products to be manufactured as efficiently as possible. Manufacturing systems must therefore be agile to remain competitive by supporting frequent reconfigurations involving distributed engineering activities. [Continues.

Distribution of machine information using Blackboard designed component for remote monitoring of reconfigurable manufacturing systems

A blackboard-based design for a system component called the "Broadcaster" is described in this paper. It supports remote monitoring of reconfigurable manufacturing systems using a novel system architecture coupled with the Component-Based system paradigm. The design of this component has been evaluated using a case study on a web services-enabled test rig funded by the Ford Motor Company, U. K. The test rig has been implemented using a fully distributed control device called FTB, designed by the Schneider Electric Company. Evaluation of this component has been carried out using three scenario test cases which demonstrate the potentials offered when deploying this solution to a real production environment. The system component not only operates in a heterogeneous reconfigurable manufacturing environment, offering a vendor-independent solution to monitoring machines, but it also supports remote monitoring of the machines throughout their development and management lifecycles

“Broadcaster”: An architectural description of a prototype supporting real-time remote data propagation in distributed manufacturing

Globalisation of manufacturing activities tend to geographically distribute manufacturing entities, resulting into each entity adopting its own mechanism, for aggregating and analysing real-time shop floor machines' information. The enterprise systems normally employ sophisticated and computationally expensive techniques to access this data, even if they operate remotely having limited network connectivity and system legacies. There is a need to propagate machine information in soft real-time basis to these entities regardless of their geographic locations and / or mechanisms. Authors are presenting an architectural description of a prototype system called the ldquoBroadcasterrdquo which efficiently distributes manufacturing machine information to a number of remotely located global engineering partners. This prototype addresses the emergent system issues like maintainability, reliability, integrity, robustness, flexibility and performance using a heterogeneous composition of ldquoBlackboardrdquo repository model with an event-driven invocation technique, implemented using interface-based strategy. The design and implementation assumes the control environment description to be engineered using the component-based system paradigm. Presently, the prototype is evaluated on a demonstration test rig provided by the Ford Motor Company, which is implemented using a fully Web services distributed control device called FTB, designed by the Schneider Electric Company. Based on the evaluation from the implementation stage, authors have justified and concluded the paper highlighting the key benefits of this approach, and described any future research that is to be carried out

Systems of systems engineering thesaurus approach: from concept to realisation

The developing discipline of Systems of Systems Engineering (SoSE) is gaining attention in an increasingly broad range of domains; however, each domain comes with its own set of terms and concepts so that there may be confusion between different domains ostensibly engaged in similar challenges. SoSE is faced with concept multiplicity (one term, more than one concept) and term multiplicity (one concept, more than one term). It is unrealistic to expect long-established domains to simply change ontology to match with other domains, but a means of recognising related concepts and terms across domains and across industrial sectors will enable more rapid progress to be made in the development of SoSE. The approach taken to generating a thesaurus, through which such relationships can be documented, is presented. The approach is essentially consultative among SoSE experts and the current version of the thesaurus is available online. A combination of problem statement definition and logical decomposition has been used; the method is described and application is illustrated using well-known term

“Broadcaster”: An architectural description of a prototype supporting real-time remote data propagation in distributed manufacturing

Globalisation of manufacturing activities tend to geographically distribute manufacturing entities, resulting into each entity adopting its own mechanism, for aggregating and analysing real-time shop floor machines' information. The enterprise systems normally employ sophisticated and computationally expensive techniques to access this data, even if they operate remotely having limited network connectivity and system legacies. There is a need to propagate machine information in soft real-time basis to these entities regardless of their geographic locations and / or mechanisms. Authors are presenting an architectural description of a prototype system called the ldquoBroadcasterrdquo which efficiently distributes manufacturing machine information to a number of remotely located global engineering partners. This prototype addresses the emergent system issues like maintainability, reliability, integrity, robustness, flexibility and performance using a heterogeneous composition of ldquoBlackboardrdquo repository model with an event-driven invocation technique, implemented using interface-based strategy. The design and implementation assumes the control environment description to be engineered using the component-based system paradigm. Presently, the prototype is evaluated on a demonstration test rig provided by the Ford Motor Company, which is implemented using a fully Web services distributed control device called FTB, designed by the Schneider Electric Company. Based on the evaluation from the implementation stage, authors have justified and concluded the paper highlighting the key benefits of this approach, and described any future research that is to be carried out