Light transmission in nanocellular polymers: Are semi-transparent cellular polymers possible?

This work presents the light transmission through a collection of solid cellular polymers based on poly (methyl methacrylate) (PMMA) with cells sizes covering the micro and nano-scale. The obtained results showed that the behavior of light transmission when cell size is in the nano-scale is opposite to the one shown by microcellular foams or the one predicted by theoretical models of light scattering (LS). In fact, the expected trend is that a reduction of cell size increases the opacity of the samples. However, for nanocellular polymers based on amorphous polymers reducing the cell size increases the light transmission. Therefore, this result indicates that a further reduction of the cell size could result in cellular polymers optically semi-transparen

Influence of the viscosity of poly(methyl methacrylate) on the cellular structure of nanocellular materials

Three different grades of poly(methyl methacrylate) (PMMA) with different rheological properties are used for the production of nanocellular materials using gas dissolution foaming. The influences of both the viscosity of the different polymers and the processing parameters on the final cellular structure are studied using a wide range of saturation and foaming conditions. Foaming conditions affect similarly all cellular materials. It is found that an increase of the foaming temperature results in less dense nanocellular materials, with higher cell nucleation densities. In addition, it is demonstrated that a lower viscosity leads to cellular polymers with a lower relative density but larger cell sizes and smaller cell nucleation densities, these differences being more noticeable for the conditions in which low solubilities are reached. It is possible to produce nanocellular materials with relative densities of 0.24 combined with cell sizes of 75 nm and cell nucleation densities of 1015 nuclei cm−3 using the PMMA with the lowest viscosity. In contrast, minimum cell sizes of around 14 nm and maximum cell nucleation densities of 3.5 × 1016 nuclei cm−3 with relative densities of 0.4 are obtained with the most viscous one. © 2019 Society of Chemical Industr

Key Production Parameters to Obtain Transparent Nanocellular PMMA

Transparent nanocellular polymethylmethacrylate (PMMA) with relative density around 0.4 is produced for the first time by using the gas dissolution foaming technique. The processing conditions and the typical characteristics of the cellular structure needed to manufacture this novel material are discovered. It is proved that low saturation temperatures (−32 °C) combined with high saturation pressures (6, 10, 20 MPa) allow increasing the solubility of PMMA up to values not reached before. In particular, the highest CO2 uptake ever reported for PMMA, (i.e., 48 wt%) is found for a saturation pressure of 20 MPa and a saturation temperature of −32 °C. Due to these processing conditions, cell nucleation densities of 1016 nuclei cm−3 and cell sizes clearly below 50 nm are achieved. The nanocellular polymers obtained, with cell sizes ten times smaller than the wavelength of visible light and very homogeneous cellular structures, show a significant transparency

Editorial: Metallic foams special section

Producción CientíficaPorous metals and metallic foams have been, for the last 25 years, the focus of very active research and development activities around the world, both at the academic and industrial levels. These materials are used when the combination of metal properties with the characteristics of a properly designed cellular structure provides advantages over other types of materials. They possess a spectrum of unique properties that can be tailored as a function of the final application, such as high impact energy absorption under mechanical load, high specific stiffness and strength, high fire resistance, air and water permeability, unusual acoustic properties for a metallic component, and low relative thermal conductivity. This special issue of Advanced Engineering Materials mainly contains a selection of the papers presented during MetFoam2015. The conference encompasses papers dealing with basic fundamentals, fabrication, morphological, and microstructural characterization, property profiles, secondary operations, and various applications of porous metals and metallic foams

Effects of wet/dry-cycling and plasma treatments on the properties of flax nonwovens intended for composite reinforcing

Producción CientíficaThis research analyzes the effects of different treatments on flax nonwoven (NW) fabrics which are intended for composite reinforcement. The treatments applied were of two different kinds: a wet/dry cycling which helps to stabilize the cellulosic fibers against humidity changes and plasma treatments with air, argon and ethylene gases considering different conditions and combinations, which produce variation on the chemical surface composition of the NWs. The resulting changes in the chemical surface composition, wetting properties, thermal stability and mechanical properties were determined. Variations in surface morphology could be observed by scanning electron microscopy (SEM). The results of the X-ray photoelectron spectroscopy (XPS) showed significant changes to the surface chemistry for the samples treated with argon or air (with more content on polar groups on the surface) and ethylene plasma (with less content of polar groups). Although only slight differences were found in moisture regain and water retention values (WRV), significant changes were found on the contact angle values, thus revealing hydrophilicity for the air-treated and argon-treated samples and hydrophobicity for the ethylene-treated ones. Moreover, for some of the treatments the mechanical testing revealed an increase of the NW breaking force.Ministerio de Educación y Formación Profesional (grants BIA2014-59399-R and FPU12/05869

Nanoporous PMMA: A novel system with different acoustic properties

The acoustic properties of closed cell nanoporous and microporous poly(methyl methacrylate) (PMMA) foams have been well characterized, showing that nanoporous PMMA exhibit a different absorption coefficient and transmission loss behavior in comparison with microporous PMMA. Experimental differences may be explained by the different wave propagation mechanism in the micro and nanoscale, which is determined by the confinement of both the gas (Knudsen regime) and the solid phases. These results place nanoporous materials as a new class of polymeric porous material with potential properties in the field of acoustics, especially in multifunctional systems requiring a certain degree of soundproofing

Gas dissolution foaming as a novel approach for the production of lightweight biocomposites of PHB/natural fibre fabrics

Producción CientíficaThe aim of this study is to propose and explore a novel approach for the production of cellular lightweight natural fibre, nonwoven, fabric-reinforced biocomposites by means of gas dissolution foaming from composite precursors of polyhydroxybutyrate-based matrix and flax fabric reinforcement. The main challenge is the development of a regular cellular structure in the polymeric matrix to reach a weight reduction while keeping a good fibre-matrix stress transfer and adhesion. The viability of the process is evaluated through the analysis of the cellular structure and morphology of the composites. The effect of matrix modification, nonwoven treatment, expansion temperature, and expansion pressure on the density and cellular structure of the cellular composites is evaluated. It was found that the nonwoven fabric plays a key role in the formation of a uniform cellular morphology, although limiting the maximum expansion ratio of the composites. Cellular composites with a significant reduction of weight (relative densities in the range 0.4–0.5) were successfully obtained.Ministerio de Educación y Formación Profesional (grants FPU12/05869 and EST14/00273)Ministerio de Economía, Industria y Competitividad - Fondo Europeo de Desarrollo Regional (grants BIA2014-59399-R and MAT2015-69234-R)Junta de Castilla y Leon (grant VA011U16

Effect of mold temperature on the impact behavior and morphology of injection molded foams based on polypropylene polyethylene–octene copolymer blends

Producción CientíficaIn this work, an isotactic polypropylene (PP) and a polyethylene–octene copolymer (POE) have been blended and injection-molded, obtaining solids and foamed samples with a relative density of 0.76. Different mold temperature and injection temperature were used. The Izod impact strength was measured. For solids, higher mold temperature increased the impact resistance, whereas in foams, the opposite trend was observed. In order to understand the reasons of this behavior, the morphology of the elastomeric phase, the crystalline morphology and the cellular structure have been studied. The presence of the elastomer near the skin in the case of high mold temperature can explain the improvement produced with a high mold temperature in solids. For foams, aspects as the elastomer coarsening in the core of the sample or the presence of a thicker solid skin are the critical parameters that justify the improved behavior of the materials produced with a lower mold temperature.Ministerio de Economía, Industria y Competitividad (grant DI-15-07952

Overcoming the Challenge of Producing Large and Flat Nanocellular Polymers: A Study with PMMA

Although nanocellular polymers are interesting materials with improved properties in comparison with conventional or microcellular polymers, the production of large and flat parts of those materials is still challenging. Herein, gas dissolution foaming process is used to produce large and flat nanocellular polymethylmethacrylate samples. In order to do that, the foaming step is performed in a hot press. The methodology is optimized to produce flat samples with dimensions of 100 × 100 × 6 mm3, relative densities in the range 0.25–0.55 and cell sizes around 250 nm. Additionally, foaming parameters are modified to study their influence on the final cellular structure, and the materials produced in this paper are compared with samples produced by using a most conventional approach in which foaming step is conducted in a thermal bath. Results obtained show that an increment in the foaming temperature leads to a reduction in relative density and an increase of cell nucleation density. Moreover, differences in the final cellular structure for materials produced by both foaming routes are studied, proving that although there exist some differences, the mechanisms governing the nucleation and growing are the same in both processes, leading to the production of homogeneous materials with very similar cellular structures

Low density polyethylene/silica nanocomposite foams. Relationship between chemical composition, particle dispersion, cellular structure and physical properties

Postprint (author's final draft