Analytical and experimental investigation of fatigue in a sheet specimen with an interference-fit bolt

A fatigue analysis, based on finite-element calculations and fatigue tests, was conducted for an aluminum-alloy sheet specimen with a steel interference-fit bolt. The stress analysis of the region near the bolt hole showed that the beneficial effect of an interference-fit bolt can be interpreted as the combined result of two effects: (1) load transfer through the bolt and (2) the compressive interference stresses in the sheet. Results of the fatigue tests show that progressively higher interference levels produced longer fatigue lives. The tests also show that a high level of interference prevents fretting at the bolt-sheet interface and that interferences larger than this level produced little additional improvement in fatigue life

Low Gravity Flight Complement Data

The structural and mechanical design and performance requirements for a space transportation system carrier which will accommodate essentially self-supporting low-g MEA and MAUS facilities are described. Also included are the mission requirements for the materials processing facility and MEA/MAUS experiment flight implementation reguirements

An elastoplastic analysis of a uniaxially loaded sheet with an interference-fit bolt

The stresses and strains in a uniaxially loaded sheet with an unloaded interference-fit bolt were calculated by an elastoplastic finite-element analysis. The material properties represented a 7075-T6 aluminum alloy sheet and a steel bolt. The analysis considered the two ideal cases of no slip and no friction at the bolt-sheet interface for a single combination of bolt diameter, interference level, and cyclic loading. When the bolt was inserted, the sheet deformed plastically near the hole; the first tensile load cycle produced additional yielding, but subsequent cycles to the same level caused only elastic cyclic stresses. These stresses together with fatigue data for unnotched specimens were used to estimate crack initiation periods and initiation sites. The cases analyzed with interference-fit bolts were predicted to have crack initiation periods which were about 50 times that for a clearance-fit bolt. Crack initiation was predicted to occur on the transverse axis at a distance of about one radius from the hole

Rotor Dynamic State and Parameter Identification from Hovering Transients

State and parameter identifications based on a form of the maximum likelihood method are applied to the problem of extracting linear perturbation models, including rotor dynamic inflow effects, from transient blade flapping measurements. The estimation method is first studied in computer simulations and then applied to cyclic pitch stirring transients generated with a four-bladed rotor model operating in hovering trim conditions. The analytical perturbation models extracted from the transient test results are compared with transient and frequency response tests not used in the state and parameter identification. The identified analytical perturbation model is also compared with a simple theory. The method that is applicable both to small scale and full scale dynamic rotor testing is being extended to perturbations from forward flight trim conditions

Unsteady hovering wake parameters identified from dynamic model tests, part 1

The development of a 4-bladed model rotor is reported that can be excited with a simple eccentric mechanism in progressing and regressing modes with either harmonic or transient inputs. Parameter identification methods were applied to the problem of extracting parameters for linear perturbation models, including rotor dynamic inflow effects, from the measured blade flapping responses to transient pitch stirring excitations. These perturbation models were then used to predict blade flapping response to other pitch stirring transient inputs, and rotor wake and blade flapping responses to harmonic inputs. The viability and utility of using parameter identification methods for extracting the perturbation models from transients are demonstrated through these combined analytical and experimental studies

Concepts for a theoretical and experimental study of lifting rotor random loads and vibrations. Phase 6-B: Experiments with progressing/regressing forced rotor flapping modes

A two bladed 16-inch hingeless rotor model was built and tested outside and inside a 24 by 24 inch wind tunnel test section at collective pitch settings up to 5 deg and rotor advance ratios up to .4. The rotor model has a simple eccentric mechanism to provide progressing or regressing cyclic pitch excitation. The flapping responses were compared to analytically determined responses which included flap-bending elasticity but excluded rotor wake effects. Substantial systematic deviations of the measured responses from the computed responses were found, which were interpreted as the effects of interaction of the blades with a rotating asymmetrical wake

Fracture mechanics analysis for various fiber/matrix interface loadings

Fiber/matrix (F/M) cracking was analyzed to provide better understanding and guidance in developing F/M interface fracture toughness tests. Two configurations, corresponding to F/M cracking at a broken fiber and at the free edge, were investigated. The effects of mechanical loading, thermal cooldown, and friction were investigated. Each configuration was analyzed for two loadings: longitudinal and normal to the fiber. A nonlinear finite element analysis was performed to model friction and slip at the F/M interface. A new procedure for fitting a square-root singularity to calculated stresses was developed to determine stress intensity factors (K sub I and K sub II) for a bimaterial interface crack. For the case of F/M cracking at a broken fiber with longitudinal loading, crack tip conditions were strongly influenced by interface friction. As a result, an F/M interface toughness test based on this case was not recommended because nonlinear data analysis methods would be required. For the free edge crack configuration, both mechanical and thermal loading caused crack opening, thereby avoiding frictional effects. A F/M interface toughness test based on this configuration would provide data for K(sub I)/K(sub II) ratios of about 0.7 and 1.6 for fiber and radial normal loading, respectively. However, thermal effects must be accounted for in the data analysis

Three-dimensional analysis of 0/90s and 90/0s laminates with a central circular hole

Stress distributions were calculated near a circular hole in laminates, using a three dimensional finite element analysis. These stress distributions were presented three ways: through the thickness at the hole boundary, along radial lines at the 0/90 and 90/0 interfaces, and around the hole at these interfaces. The interlaminar normal stress, and the shear stress, distributions had very steep gradients near the hole boundary, suggesting interlaminar stress singularities. The largest compressive stress occurred at about 60 deg from the load axis. A simple procedure was introduced to calculate interlaminar stresses near the hole boundary. It used stresses calculated by an exact two dimensional analysis of a laminate with a hole as input to a quasi three dimensional model. It produced stresses that agreed closely with those from the three dimensional finite element model

An equation for bolt clampup relaxation in transient environments

An equation for bolt clampup relaxation for transient temperature-moisture (T-M) conditions was derived starting with a relaxation equation for steady-state conditions, and then using an incremental time approach that exploits the superposition principle for linear viscoelasticity. The resulting equation uses the initial T-M condition (at the time of clamping), the T-M history after clamping, and elastic clampup coefficients for temperature and moisture changes. For a given material and joint configuration, the clampup coefficients are constants that can be calculated by elastic analyses. The clampup equation was used to calculate the changes in clampup occurring in a T300/5208 graphite/epoxy joint exposed to a one-year history of temperature and moisture. Two cases were considered: one was a dry joint exposed to a relatively humid environment and the other was a nearly saturated joint exposed to an arid environment

Ply-level failure analysis of a graphite/epoxy laminate under bearing-bypass loading

A combined experimental and analytical study was conducted to investigate and predict the failure modes of a graphite/epoxy laminate subjected to combined bearing and bypass loading. Tests were conducted in a test machine that allowed the bearing-bypass load ratio to be controlled while a single-fastener coupon was loaded to failure in either tension or compression. Onset and ultimate failure modes and strengths were determined for each test case. The damage-onset modes were studied in detail by sectioning and micrographing the damaged specimens. A two-dimensional, finite-element analysis was conducted to determine lamina strains around the bolt hole. Damage onset consisted of matrix cracks, delamination, and fiber failures. Stiffness loss appeared to be caused by fiber failures rather than by matrix cracking and delamination. An unusual offset-compression mode was observed for compressive bearing-bypass laoding in which the specimen failed across its width along a line offset from the hole. The computed lamina strains in the fiber direction were used in a combined analytical and experimental approach to predict bearing-bypass diagrams for damage onset from a few simple tests