Impact of the de-alloying kinetics and alloy microstructure on the final morphology of de-alloyed meso-porous metal films

Nano-textured porous metal materials present unique surface properties due to their enhanced surface energy with potential applications in sensing, molecular separation and catalysis. In this paper, commercial alloy foils, including brass (Cu85Zn15 and Cu70Zn30) and white gold (Au50Ag50) foils have been chemically de-alloyed to form nano-porous thin films. The impact of the initial alloy micro-structure and number of phases, as well as chemical de-alloying (DA) parameters, including etchant concentration, time and solution temperature on the final nano-porous thin film morphology and properties were investigated by electron microscopy (EM). Furthermore, the penetration depth of the pores across the alloys were evaluated through the preparation of cross sections by focus ion beam (FIB) milling. It is demonstrated that ordered pores ranging between 100 nm and 600 nm in diameter and 2–5 μm in depth can be successfully formed for the range of materials tested. The microstructure of the foils were obtained by electron back-scattered diffraction (EBSD) and linked to development of pits across the material thickness and surface during DA. The role of selective etching of both noble and sacrificial metal phases of the alloy were discussed in light of the competitive surface etching across the range of microstructures and materials tested

Synthesis, properties and water permeability of SWNT buckypapers

The ability of macrocyclic ligands to facilitate formation of dispersions of single-walled carbon nanotubes (SWNTs) was investigated using a combination of absorption spectrophotometry and optical microscopy. Vacuum filtration of aqueous dispersions containing SWNTs and various macrocyclic ligands (derivatised porphyrin, phthalocyanine, cyclodextrin and calixarene) afforded self-supporting membranes known as buckypapers. Microanalytical data and energy dispersive X-ray spectra were obtained for these buckypapers and provided evidence for retention of the macrocyclic ligands within the structure of the membranes. The electrical conductivities of the membranes varied between 30 ± 20 and 220 ± 60 S cm−1, while contact angle analysis revealed they all possessed hydrophilic surfaces. The mechanical properties of buckypapers prepared using macrocyclic ligands as dispersants were shown to be comparable to that of a benchmark material prepared using the surfactant Triton X-100 (Trix). Incorporation of the macrocyclic ligands into SWNT buckypapers was found to increase their permeability up to ten-fold compared to buckypapers prepared using Trix. No correlation was observed between the water permeability of the membranes and the average size of either their surface or internal pores. However, the water permeability of the membranes was found to be inversely dependent on their surface area

Characterization of the phase behaviour of a novel polymerizable lyotropic ionic liquid crystal

The development of new polymerizable lyotropic liquid crystals (LLCs) utilizing charged amphiphilic molecules such as those based on long chain imidazolium compounds, is a relatively new design direction for producing robust membranes with controllable nano-structures. Here we have developed a novel polymerizable ionic liquid based LLC, 1-hexadecyl-3-methylimidazolium acrylate (C<inf>16</inf>mimAcr), where the acrylate anion acts as the polymerizable moiety. The phase behaviour of the C<inf>16</inf>mimAcr upon the addition of water was characterized using small and wide angle X-ray scatterings, differential scanning calorimetry and polarized optical microscopy. We compare the phase behaviour of this new polymerizable LLC to that of the well known LLC chloride analogue, 1-hexadecyl-3-methylimidazolium chloride (C<inf>16</inf>mimCl). We find that the C<inf>16</inf>mimAcr system has a more complex phase behaviour compared to the C<inf>16</inf>mimCl system. Additional lyotropic liquid crystalline mesophases such as hexagonal phase (H<inf>1</inf>) and discontinuous cubic phase (I<inf>1</inf>) are observed at 20 °C for the acrylate system at 50 and 65 wt% water respectively. The appearance of the hexagonal phase (H<inf>1</inf>) and discontinuous cubic phase (I<inf>1</inf>) for the acrylate system is likely due to the strong hydrating nature of the acrylate anion, which increases the head group area. The formation of these additional mesophases seen for the acrylate system, especially the hexagonal phase (H<inf>1</inf>), coupled with the polymerization functionality offers great potential in the design of advanced membrane materials with selective and anisotropic transport properties

Focused ion beam milling of carbon nanotube yarns and bucky-papers : correlating their internal structure with their macro-properties

Focused ion beam (FIB) milling through carbon nanotube (CNT) yarns and bucky-papers followed by scanning electron microscopy has recently emerged as a powerful tool for eliciting details of their internal structure. The internal arrangement of CNTs in bucky-papers and yarns directly affects their performance and characteristics. Consequently this information is critical for further optimisation of these structures and to tailor their properties for specific applications. This chapter describes in detail FIB milling of CNT yarns and bucky-papers and gives a range of examples where FIB milling has enabled a better understanding of how processing conditions and treatments affect the internal structure. Emphasis is placed on how FIB milling elucidates the influence of fabrication conditions on the internal arrangement of CNTs and how this influences the material\u27s macroscopic properties

Next generation membranes for membrane distillation and future prospects

This chapter presents the most recent advances in membrane materials technology and module configurations for membrane distillation (MD), as well as their novel applications. The impact of the material morphology, surface energy, and pore structure on MD performance is discussed. The differences between hollow fibres and flat sheet membrane materials are also examined and promising novel structures or module configurations reviewed. In addition, novel materials and module configuration strategies are also identified that may lead to superior MD systems. Also, this chapter identifies current gaps where further work may lead to ongoing improvements to MD

Fabrication of thin film composite poly(amide)-carbon-nanotube supported membranes for enhanced performance in osmotically driven desalination systems

The search for lower energy consumption desalination systems has been driving research in the past decade towards the investigation of osmotically driven membrane processes, such as forward osmosis (FO) or osmotic distillation (OD). Despite similarities with reverse osmosis (RO) membranes, thin film composite (TFC) for FO membranes require careful design to reduce salt concentration polarization formation within the large pores composing the supporting layer. An investigation of a novel, highly stable, robust support made solely of carbon nanotubes (CNTs), which could find applications in both RO and FO was undertaken. TFC membranes were fabricated by interfacially polymerizing for the first time a dense poly(amide) (PA) layer on self-supporting bucky-papers (BPs) made of hydroxyl-functionalized entangled CNTs. These hydrophilic supports exhibited low contact angle with water (90%), making it a promising material when compared with poly(sulfone) (PSf), the traditional polymer used to fabricate TFC membrane supports in RO. In addition, the impact of the support hydrophilicity on the stability of the interfacially polymerized film and on water adsorption was investigated by oxygen-plasma treating various potential support materials, exhibiting similar geometrical properties. The morphology and salt diffusion of both CNT BP and PSf supports were investigated, and the novel BP–PA composite membranes were found to be superior to commercially available TFC membranes

Fabrication of meso-porous sintered metal thin films by selective etching of silica based sacrificial template

Meso-porous metal materials have enhanced surface energies offering unique surface properties with potential applications in chemical catalysis, molecular sensing and selective separation. In this paper, commercial 20 nm diameter metal nano-particles, including silver and copper were blended with 7 nm silica nano-particles by shear mixing. The resulted powders were cold-sintered to form dense, hybrid thin films. The sacrificial silica template was then removed by selective etching in 12 wt% hydrofluoric acid solutions for 15 min to reveal a purely metallic meso-porous thin film material. The impact of the initial silica nano-particle diameter (7–20 nm) as well as the sintering pressure (5–20 ton·m−2) and etching conditions on the morphology and properties of the final nano-porous thin films were investigated by porometry, pyknometery, gas and liquid permeation and electron microscopy. Furthermore, the morphology of the pores and particle aggregation during shear mixing were assessed through cross-sectioning by focus ion beam milling. It is demonstrated that meso-pores ranging between 50 and 320 nm in average diameter and porosities up to 47% can be successfully formed for the range of materials tested

Carbon nanotube based composite membranes for water desalination by membrane distillation

New technologies are required to improve desalination efficiency and increase water treatment capacities. One promising low energy technique to produce potable water from either sea or sewage water is membrane distillation (MD). However, to be competitive with other desalination processes, membranes need to be designed specifically for the MD process requirements. Here we report on the design of carbon nanotube (CNT) based composite material membranes for direct contact membrane distillation (DCMD). The membranes were characterized and tested in a DCMD setup under different feed temperatures and test conditions. The composite CNT structures showed significantly improved performance compared to their pure self-supporting CNT counterparts. The best composite CNT membranes gave permeabilities as high as 3.3×(10 to the 12th power)kg/m s Pa) with an average salt rejection of 95% and lifespan of up to 39 h of continuous testing, making them highly promising candidates for DCMD