Digital Twin Framework for Lathe Tool Condition Monitoring in Machining of Aluminium 5052

Digital Twin (DT) is a virtual representation of a product system that exhibits the properties and analyzes the system’s functions. The significant impact of DT extends to several fields, which increases productivity and reduces wastage. This article focuses on developing a Digital twin model of a Lathe machine for Tool Condition Monitoring (TCM). DT implementation in industries is challenging due to simulating online cutting forces and wear. Even though several pieces of research have been carried out in the prediction of tool conditions using machine learning, Artificial Neural network models, only a few pieces of research have been made in digital twins for TCM. This article provides the technique for implementing the DT model of a lathe tool. The feasibility of the DT Model framework is verified by a case study of the turning process with a CNC Lathe machine while machining of Aluminium 5052 workpiece using Titanium Nitride coated tool inserts. The sensor’s data are acquired and fed to the microcontroller for real-time data acquisition. The real-time dataset is processed in the DT model for monitoring and predicting the tool conditions. The tool wear classification using the DT model is achieved. Developing the Digital Twin model in machining increases productivity and assists in predictive maintenance

Multilayer vectorization to develop a deeper image feature learning model

Computer-Aided Diagnosis (CAD) approaches categorise medical images substantially. Shape, colour, and texture can be problem-specific in medical imagery. Conventional approaches rely largely on them and their relationship, resulting in systems that can't illustrate high-issue domain ideas and have weak prototype generalization. Deep learning techniques deliver an end-to-end model that classifies medical photos thoroughly. Due to the improved medical picture quality and short dataset size, this approach may have high processing costs and model layer restrictions. Multilayer vectorization and the Coding Network-Multilayer Perceptron (CNMP) are merged with deep learning to handle these challenges. This study extracts a high-level characteristic using vectorization, CNN, and conventional characteristics. The model's steps are below. The input picture is vectorized into a few pixels during preprocessing. These pixel images are delivered to a coding network being trained to create high-level classification feature vectors. Medical imaging fundamentals determine picture properties. Finally, neural networks combine the collected features. The recommended technique is tested on ISIC2017 and HIS2828. The model's accuracy is 91% and 92%