Investigation of die designs on welding quality and billet material utilisation for multi-container extrusion of wide stiffened aluminium panels

Wide stiffened aluminium panels are extensively used in aerospace, marine, and civil industries due to their light-weight structure and high stiffness. In this paper, a wide stiffened aluminium panel was manufactured using the principle of the multi-container extrusion, and a comparative study was conducted using two different die designs at the same extrusion condition, in which metal flow behaviour, extrusion force, welding quality, and billet material utilisation have been investigated numerically. Additionally, the effect of extrusion speed on the extrusion process was evaluated with the modified design. It was shown that, compared with the initial design, better metal flow behaviour can be obtained in the modified design. Multi-container extrusion greatly reduces the extrusion force, and the modified design results in a more uniform extrusion force for each extrusion container. The total extrusion force for the modified design is slightly higher compared with the initial die design, due to the increased friction in the upper die channels and the second-step welding chamber. Besides, the modified design of the multi-container extrusion can obtain better welding quality evaluated by different welding criteria, and the extrusion speed has a minor effect on the welding quality. The most notable feature is that the modified design greatly improves the material utilisation, which could save 39.5% material compared to the initial design

Investigation of the mechanisms on the abnormal features observed in thermal-mechanical testing of AA6061 under extrusion conditions

Hot extrusion is the most common forming technology for aluminium alloy AA6061 due to its good extrudability, and thus it is important to study its high-temperature deformation characteristics. In this study, three abnormal features are observed in thermal-mechanical testing under extrusion conditions of AA6061 specimens from one billet: 1) Two types of specimens with grey-coloured surface or silver-coloured surface appear after solution heat treatment (SHT); 2) The silver-coloured specimens show orange peel surface after hot compression tests; 3) The silver-coloured specimens have lower flow stresses than the grey-coloured specimens. This paper investigates the mechanisms behind the above abnormal features. A laser scanning confocal microscope is employed to examine the surface roughening, and electron back scatter diffraction is used to characterise microstructural changes. It is found that the main causes of the above behaviour are due to different initial grain morphologies and the evolution of dislocation density after SHT. The silver-coloured specimens initially have smaller columnar grains which undergo recrystallisation and extensive growth during SHT, and the dislocation density decreases significantly, leading to orange peel defect and low flow stress during compression tests, respectively. The grey-coloured specimens have larger columnar grains. After SHT, some grains undergo recrystallisation, but others still maintain the shape of the large columnar grains, and the dislocation density does not change significantly, resulting in surface oxidation with smooth surface after thermal-mechanical testing and 10–25 MPa (30–50%) higher flow stress compared to the silver-coloured specimens in compression tests

The anaphase promoting complex impacts repair choice by protecting ubiquitin signalling at DNA damage sites

Double-strand breaks (DSBs) are repaired through two major pathways, homology-directed recombination (HDR) and non-homologous end joining (NHEJ). While HDR can only occur in S/G2, NHEJ can happen in all cell cycle phases (except mitosis). How then is the repair choice made in S/G2 cells? Here we provide evidence demonstrating that APCCdh1 plays a critical role in choosing the repair pathways in S/G2 cells. Our results suggest that the default for all DSBs is to recruit 53BP1 and RIF1. BRCA1 is blocked from being recruited to broken ends because its recruitment signal, K63-linked poly-ubiquitin chains on histones, is actively destroyed by the deubiquitinating enzyme USP1. We show that the removal of USP1 depends on APCCdh1 and requires Chk1 activation known to be catalysed by ssDNA-RPA-ATR signalling at the ends designated for HDR, linking the status of end processing to RIF1 or BRCA1 recruitment.We thank S.-Y. Lin (MD Anderson Cancer Center) for cell lines; J. Rosen (Baylor College of Medicine) for reagents; H. Masai (Tokyo Metropolitan Institute of Medical Science) for U2OS-Fucci cell line; D. Durocher (University of Toronto) for HeLa-Fucci cell line; E. Citterio (Netherlands Cancer Institute) for GFP-USP3 construct; M.S.Y. Huen (The University of Hong Kong) for RNF168 antibody. This work was performed with facilities and instruments in the Imaging Core of National Center for Protein Science (Beijing), the Cytometry and Cell Sorting Core at Baylor College of Medicine with funding from the NIH (P30 AI036211, P30 CA125123 and S10 RR024574), the Integrated Microscopy Core at Baylor College of Medicine with funding from the NIH (HD007495, DK56338 and CA125123), and the John S. Dunn Gulf Coast Consortium for Chemical Genomics. We also thank other members of the Zhang lab for helpful discussion and support. This work was supported in part by an international collaboration grant (# 2013DFB30210) and a 973 Project grant (# 2013CB910300) from Chinese Minister of Science and Technology, in part by a Chinese National Natural Science Foundation grant (# 81171920), in part by a grant from The Committee of Science and Technology of Beijing Municipality, China (# Z141100000214015), and in part by NIH grants CA116097 and CA122623 to P.Z. J.J. is supported by grants from National Institutes of Health (R01GM102529) and the Welch Foundation (AU-1711). S.H. is supported by grants (# 81272488 and 81472795) from Chinese National Natural Science Foundation. Y.Z. is supported by grants from the National Natural Scientific Foundation of China (No. 81430055), Programs for Changjiang Scholars and Innovative Research Team in University (No. IRT_15R13).S

Review of common hydrogen storage tanks and current manufacturing methods for aluminium alloy tank liners

With the growing concern about climate issues and the urgent need to reduce carbon emissions, hydrogen has attracted increasing attention as a clean and renewable vehicle energy source. However, the storage of flammable hydrogen gas is a major challenge, and it restricts the commercialisation of fuel cell electric vehicles (FCEVs). This paper provides a comprehensive review of common on-board hydrogen storage tanks, possible failure mechanisms and typical manufacturing methods as well as their future development trends. There are generally five types of hydrogen tanks according to different materials used, with only Type III (metallic liner wrapped with composite) and Type IV (polymeric liner wrapped with composite) tanks being used for vehicles. The metallic liner of Type III tank is generally made from aluminium alloys and the associated common manufacturing methods such as roll forming, deep drawing and ironing, and backward extrusion are reviewed and compared. In particular, backward extrusion is a method that can produce near net-shape cylindrical liners without the requirement of welding, and its tool designs and the microstructural evolution of aluminium alloys during the process are analysed. With the improvement and innovation on extrusion tool designs, the extrusion force, which is one of the most demanding issues in the process, can be reduced significantly. As a result, larger liners can be produced using currently available equipment at a lower cost

A data-informed review of scientific and technological developments and future trends in hot stamping

As a promising solution to the growing demand for lightweighting, hot stamping has gained considerable applications in the automotive industry. Over the past few decades, the market for hot stamping has experienced explosive growth, with ongoing advancements offering potential for further expansion of its applications. This paper provides a historical overview of hot stamping alongside an in-depth analysis of future trends. Scientific publications, patents and industrial applications of hot stamping are systematically reviewed, with major developments in materials, processes, tools, and other relevant aspects being highlighted. Through data analysis, the current state of hot stamping is comprehensively depicted, and the trends in the development of hot stamping are revealed. Additionally, the future of extending hot stamping technologies to a broader range of materials is discussed, with suggestions furnished from both academic and industrial perspectives

Comparing Asset Pricing Factor Models under Multivariate t-Distribution: Evidence from China

Factor models provide a cornerstone for understanding financial asset pricing; however, research on China’s stock market risk premia is still limited. Motivated by this, this paper proposes a four-factor model for China’s stock market that includes a market factor, a size factor, a value factor, and a liquidity factor. We compare our four-factor model with a set of prominent factor models based on newly developed likelihood-ratio tests and Bayesian methods. Along with the comparison, we also find supporting evidence for the alternative t-distribution assumption for empirical asset pricing studies. Our results show the following: (1) distributional tests suggest that the returns of factors and stock return anomalies are fat-tailed and therefore are better captured by t-distributions than by normality; (2) under t-distribution assumptions, our four-factor model outperforms a set of prominent factor models in terms of explaining the factors in each other, pricing a comprehensive list of stock return anomalies, and Bayesian marginal likelihoods; (3) model comparison results vary across normality and t-distribution assumptions, which suggests that distributional assumptions matter for asset pricing studies. This paper contributes to the literature by proposing an effective asset pricing factor model and providing factor model comparison tests under non-normal distributional assumptions in the context of China

Finger Tapping Outperforms the Traditional Scale in Patients With Peripheral Nerve Damage

Objective: This study aimed to investigate whether there exist the limits of finger tapping frequency in the peripheral nerve injury detection in upper limb, and the effects of rehabilitation treatment on upper limb with peripheral nerve injury through finger tapping.Methods: Here, 54 patients with peripheral nerve injury in upper limb were selected. We conducted finger tapping frequency test and Lind-mark hand function assessment score on the 54 subjects, and recorded the data 2-week before and after rehabilitation treatment.Results: Finger tapping frequency and Lind-mark hand function assessment score have a high positive correlation regardless of the side of upper limb with peripheral nerve injury before and after the rehabilitation treatment. Finger tapping frequency of the right affected hand after treatment is significantly higher than that of before treatment (male: P < 0.05; female: P < 0.01), while finger tapping frequency of the left affected hand after treatment shows no significant difference compared to before treatment. Meanwhile, finger tapping frequency of the female subjects' unaffected hand after treatment is significantly higher than before treatment (left: P < 0.01; right: P < 0.05), however, this was not observed in male subjects. Based on data analysis, there is a high-correlation between finger tapping frequency and Lind-mark score of the patients' affected hand with brachial plexus nerve injury. A trend of the patients' affected hand with radial nerve injury is similar with brachial plexus nerve injury.Conclusion: Compared with Lind-mark score, finger tapping frequency outperformed in the aspect of speed of neural impulse conduction in patients with peripheral nerve damage