17 research outputs found
Fabrication and Characterization of Antibacterial Polyurethane Acrylate-based Materials
Preparation Of Nanofiber Membranes By The Implementation Of Electrospinning Technique And Uv Radiation Simultaneously And Application On Adsorption Of Precious Metals
Tez (Doktora) -- İstanbul Teknik Üniversitesi, Fen Bilimleri Enstitüsü, 2014Thesis (PhD) -- İstanbul Technical University, Institute of Science and Technology, 2014Nanofiber membranlar, her türlü ihtiyaca uygun işlevsellikleri, eşsiz mekanik ve yüzey özelliklerinden dolayı günümüzde adsorpsiyon, filtrasyon, doku mühendisliği, sensörler, polimerik piller, kompozit destekleyicisi olarak birçok uygulama alanında kullanılmaktadırlar. Nanofiber üretiminde en fazla tercih edilen “Elektrospinning” tekniği, fiber çaplarının nano boyutta olmasında en etkili, basit ve çok yönlü bir tekniktir. Bu hızla gelişen teknik ile elde edilen fiberlerin özelliklerinin iyileştirilmesi için bir çok modifikasyon yapılabilmektedir. Polivinil alkol (PVA), organik ve inorganik maddelerle kolaylıkla reaksiyona giren, biyo-uyumlu ve toksik olmayan, kimyasal ve termal kararlılığı iyi olan bir polimer olarak bilinmektedir. PVA’nın yapısında bulunan fonksiyonel hidroksil (–OH) grupları kolaylıkla modifiye edilebilir, böylece polimerin çapraz bağ yaparak daha kararlı bir yapı oluşturmasını sağlamaktadır. Bu özellikleri sayesinde birçok alanda kullanılmak üzere nanofiber membranların sentezlenmesi için oldukça uygun bir polimer olarak görülmektedir. Adsorpsiyon amaçlı sentezlenen nanofiberlerinde, çeşitli fonksiyonel gruplarla (tiyol (–SH), tiyoeter (–S–) ve amino (–NH2) gibi) modifiye edilerek adsorpsiyon özellikleri geliştirilmekte ve kapasiteleri arttırılmaktadırlar. Böylece sentezlenen nanofiberler her türlü endüstriyel atık sulardan organik ve inorganik kirleticileri uzaklaştırmada ve/veya geri kazanmada rahatlıkla kullanılabilmektedirler. Bu çalışmada; saf PVA ve Ultraviole (UV) ışınıyla polimerleşebilen poli(vinil alkol)/maleik anhidrit/akriloil tiyoamit monomeri (PVA/MA/ATÜ) nanofiber membranlar elektrospinning tekniğiyle üretilmiştir. Bunun için elektrospinning yöntemi UV ışıması tekniği ile birleştirilmiştir. Böylece elektrospinning işlemi ile eş zamanlı UV ışığı tutularak jetin havadaki uçuşu boyunca polimerize olması, PVA’nın ATÜ ve MA ile daha iyi çapraz bağlanması sağlanmıştır. Çapraz bağlanma Fourier-transform kızılötesi spektroskopisi (FTIR) ile incelenmiştir. Nanofiberlerin yüzey morfolojisi ve termal davranışları taramalı elektron mikroskobu (SEM) ve termogravimetrik analizi (TGA) ile karakterize edilmiştir. Nanofiberlerin yüzey alanları Brunauer–Emmert–Teller (BET) analizi ile ölçülmüştür. Ayrıca, suya dayanıklılık testi incelenmiştir. Bu test, eş zamanlı olarak UV kürlenen PVA/MA/ATÜ nanofiber membranlarda ortalama kütle kaybının en az olduğunu göstermiştir. PVA/MA/ATÜ nanofiber membranların yüzey alanları 160-280 m2/g olarak kaydedilmiştir. Genel olarak PVA miktarı arttıkça nanofiber membranların yüzey alanları ve fiber çaplarında artış gözlenmiştir. Ayrıca suda çözünmeyen modifiye nanofiber membranlar daha iyi kimyasal ve termal dayanım özellikleri sergilemişlerdir. Karakterizasyon işlemleri tamamlanan nanofiber membranların adsorpsiyon kabiliyetleri incelenmiştir. Sentezlenen membranlar arasında Pt (IV) ve Pd (II) iyonları için sırasıyla % 72 ve % 63 en yüksek adsorpsiyon verimi %10 PVA/MA/3ATÜ nanofiber membranlarla elde edilmiştir. Daha sonra bu nanofiber membranlar, ateş analiz liç çözeltilerinden Pt (IV) ve Pd (II) iyonlarının adsorpsiyon-desorpsiyonlarında kullanılmıştır. Bu metal iyonlarının adsorpsiyon izotermleri, kinetik ve termodinamik yönünden incelenmiştir. Adsorpsiyon sonrası kullanılan nanofiber membranın yapısı FTIR ve SEM-EDS ile incelenmiştir. Adsorpsiyon denge verileri Langmuir modelinin Freundlich modeline göre daha iyi olduğunu görülmüştürr. 45◦C’de maksimum adsorpsiyon kapasitesi (Qmax), Pt (IV) and Pd (II) iyonları için sırasıyla 69,93 ve112,36 mg/g’dır. Aktivasyon enerjileri ise 27,9 kJ/mol ve 20,3 olarak bulunmuştur. Termodinamik çalışmalar adsorpsiyon reaksiyonlarının kendiliğinden ilerlediğini ortaya koymuştur. Pt (IV) ve Pd (II) iyonlarının desorpsiyonlarında en iyi sonuç 1,0 M HCl-1,0 M tiyoüre (TÜ) çözeltisiyle sağlanmıştır. Aynı nanofiber membranın 5 defa adsorpsiyon-desorpsiyon işlemleri yapıldığında adsorpsiyon veriminin % 90 civarında olduğu gözlenmiştir. Pt (IV) ve Pd (II) iyonlarının tayinleri AAS ve ICP-MS ile yapılmıştır.Nowadays nanofiber membranes, due to the functionality to suit all needs, unique characteristics of the mechanical and surface properties, have found applications in many different areas. When the diameters of fiber are shrunkfrom micrometers (e.g. 10–100 µm) to submicrons or nanometers (e.g. 10–100 nm), there appear several amazing characteristics such as very large surface area to volume ratio (this ratio for a nanofiber can be as large as 103 times of that of a microfiber), flexibility in surface functionalities, and superior mechanical performance (e.g. stiffness and tensile strength) compared with any other known form of the material. A number of processing techniques such as drawing, template synthesis , phase separation , self-assembly , electrospinning , etc. have been used to prepare polymer nanofibers in recent years. The drawing is a process similar to dry spinning in fiber industry, which can make one-by-one very long single nanofibers. However, only a viscoelastic material that can undergo strong deformations while being cohesive enough to support the stresses developed during pulling can be made into nanofibers through drawing. The template synthesis, as the name suggests, uses a nanoporous membrane as a template to make nanofibers of solid (a fibril) or hollow (a tubule) shape. The most important feature of this method may lie in that nanometer tubules and fibrils of various raw materials such as electronically conducting polymers, metals, semiconductors, and carbons can be fabricated. On the other hand, the method cannot make one-by-one continuous nanofibers. The phase separation consists of dissolution, gelation, extraction using a different solvent, freezing, and drying resulting in a nanoscale porous foam. The process takes relatively long period of time to transfer the solid polymer into the nano-porous foam. The self-assembly is a process in which individual, pre-existing components organize themselves into desired patterns and functions. However, similarly to the phase separation the self-assembly is time-consuming in processing continuous polymer nanofibers. Electrospinning is a simple, convenient, effective and widely utilized technique for generating nanofiber membrane materials, and has attracted a great deal of attention in recent years. Many modifications have been made to improve the properties of nanofibers produced by this rapidly developing technique. Thus, the electrospinning process seems to be the only method which can be further developed for mass production of one-by-one continuous nanofibers from various polymers. As the usefulness og other processes is also limited by combinations of restricted material ranges, possible fiber assembly, cost, and production rate, electrospinning has an advantage with its comparative low cost and relatively high production rate. The electrospinning technique has been developed for the synthesis of nanofibers since 1934. This process utilizes a high voltage source to inject charge of a certain polarity into a polymer solution or melt, which is then accelerated toward a collector of opposite polarity. As the electrostatic attraction between the oppositely charged liquid and collector and the electrostatic repulsions between like charges in the liquid become stronger the leading edge of the solution changes from a rounded meniscus to a cone (the Taylor cone). A fiber jet is eventually ejected from the Taylor cone as the electric field strength exceeds the surface tension of the liquid. The fiber jet travels through the atmosphere allowing the solvent to evaporate, thus leading to the deposition of solid polymer fibers on the collector. Fibers produced using this process typically have diameters on the order of a few micrometers down to the tens of nanometers. The electrospun nanofibers exhibit special characteristics, such as high specific surface area per unit mass, high porosity, high gas permeability and small interfibrous pore size. Due to these important properties they have a wide range of applications, such as drug-delivery systems, scaffolds in tissue engineering, enzyme and catalyst support, clothing protection, wound dressings, sensors and electronic and optical devices, filtration media and water treatment. Based on the above properties, the nanofiber membranes have been speculated to have high adsorption capacity. For the removal/adsorption of specific materials from waste/aqueous solutions, generating polymer nanofiber membrane materials having rationally designed high porosity, high surface area, high adsorption capacity and regeneration still remains a challenge. To increase the adsorption of metal ions on nanofiber materials, the following methods are applied the most attention: (1) surface modification with functional groups and (2) increasing the surface area of nanofibers. Mesoporous nanofibers modified by functional groups have attracted much attention because of their : (1) high surface-to-volume ratio, (2) uniform pore size distribution, (3) convenient recycling, and (4) high equilibrium adsorption capacities for heavy metal ions. More than 100 polymers, both synthetic and natural, have been successfully electro-spun into nanofibers, mostly from polymer solutions since any polymers may be electro-spun into nanofibers, provided that the polymer molecular weight is sufficiently high and the solvent can be evaporated in time during the jet transit period over a distance between the spinneret and the collector. Standard polymers successfully electro-spun into nanofibers include polyacrylonitrile (PAN), poly(ethylene oxide) (PEO), poly(ethylene terephthalate) (PET), polystyrene (PS), poly(vinyl chloride) (PVC), Nylon-6, poly(vinyl alcohol) (PVA), poly(e-caprolactone) (PCL), Kevlar (poly(p-phenylene terephthalamide), or PPTA), poly(vinylidine fluoride) (PVDF), polybenzimidazole (PBI), polyurethanes (PUS), polycarbonates, polysulfones, poly(vinyl phenol) (PVP), and many others. Poly (vinyl alcohol) (PVA) is a a highly biocompatible and non-toxic, semi- crystalline hydrophilic polymer with good chemical and thermal stability. It is known to easily interact with other organic and inorganic materials. The functional hydroxyl group (-OH) in PVA structure can be easily modified, by crosslinking of the polymer which provides a more stable structure. When the electrospun PVA nanofiber membrane was immersed in water, it would dissolve because PVA is a water soluble polymer. Therefore, it is necessary to crosslink the PVA polymer and stabilize the electrospun nanofiber membranes in wet condition. All multifunctional compounds capable of reacting with the hydroxyl group may be used as a cross linker of PVA such as dialdehydes, dicarboxylic acids, dianhydrides. The adsorption capacity of PVA nanofibers used for adsorption is increased by modification with functional groups such as thiol (–SH), thioether (–S–), and amino (–NH2) groups which contain S and N donor atoms. Hence, nanofibers are quite widely used to remove and/or recover the organic and inorganic pollutants from all kinds of industrial wastewaters. In this study, pure PVA and UV-curable poly(vinyl alcohol)/maleic anhydride/acryloyl thioamide monomer (PVA/MA/ATÜ) nanofiber membranes were synthesized by electrospinning technique. For this electrospinning method was combined with UV radiation technique. In situ UV radiation was applied during the electrospinning in order to provide polymerization of the jet during its flight and promote crosslinking of ATÜ and MA with PVA. The cross-linking was examined by Fourier-transform infrared spectroscopy (FTIR). The morphology and thermal behavior of electrospun nanofiber were characterized by scanning electron microscope (SEM) and thermogravimetric analysis (TGA), respectively. The surface area of nanofiber membranes was measured by Brunauer–Emmert–Teller (BET) analysis. Furthermore, water durability test was examined. Water durability test demonstrated that in situ photo-cured PVA/MA/ATÜ nanofiber membrane had the least average mass loss. The surface areas of PVA/MA/ATÜ nanofiber membranes were 160-280 m2/g. The surface areas and diameters of PVA/MA/ATÜ nanofibers decreased as the PVA content increased. The results showed that the water-insoluble nanofiber membranes with better chemical and thermal resistance were obtained. The adsorption capabilities of nanofiber membranes completed characterization operations were examined. The highest adsorption yields for Pt (IV) and Pd (II) ions were obtained by %10 PVA/MA/3ATÜ nanofiber membranes. These membranes were used for the adsorption-desorption of Pt (IV) and Pd (II) ions from fire assay leaching solution. Adsorption isotherms, kinetic and thermodynamic calculations for the adsorption process were also studied. After adsorption process, the structure and surface morphology of PVA/MA/ATÜ nanofiber membranes were analyzed by Fourier transform infrared spectroscopy (FT-IR), scanning electron microscopy-energy dispersion spectrometry (SEM-EDS). The adsorption equilibrium data fit better the Langmuir model than the Freundlich model. Maximum adsorption capacities, Qmax, at 45◦C were found to be 69.9 and 112.4 mg/g for Pt (IV) and Pd (II), respectively. The activation energies (Ea) of Pt (IV) and Pd (II) were 27.9 kJ/mol and 20.3 kJ/mol, respectively. Thermodynamic study revealed that the adsorption process is spontaneous in nature. The best desorption reagent was a 1.0 M HCl-1.0 M TU solution for both Pd (II) and Pt (IV). Desorption results showed that the adsorption capacity can remain up to 90 % after 5 times of usage. Pt (IV) and Pd (II) ions were determined by AAS and ICP-MS.DoktoraPh
UV ışınlarıyla sertleşebilen Bor/Flor/Silisyum içeren Hibrit kaplamaların hazırlanması ve kaplama performanslarının incelenmesi
UV IŞINLARIYLA SERTLEŞEBİLEN BOR/FLOR/SİLİSYUM İÇEREN HİBRİT KAPLAMA MALZEMELERİNİN HAZIRLANMASI VE KAPLAMA PERFORMANSLARININ İNCELENMESİ
Sol-jel, organik-inorganik hibrit esaslı kaplama malzemelerin hazırlanmasında yaygın olarak kullanılan bir yöntemdir. Organik-inorganik hibrit malzemeler, organik polimerlerin; esneklik, darbe direnci gibi avantajlarını, inorganik malzemenin; yüksek mekanik dayanıklılık, kimyasal direnç, termal kararlılık, optik özellikler gibi avantajları birleştirir. Sol-jel yöntemiyle elde edilen hibrit malzemelerin UV ışınlarıyla sertleştirilmesiyle elde edilen kaplamalar düşük maliyet, hızlı sertleşme, düşük viskozite ve uzun raf ömrüne sahiptir. UV ile sertleşebilen hibrit kaplamalar çevreye karşı duyarlı, iyi yapışma, sertlik, iyi mekanik ve kimyasal özelliklere sahiptir.
Bu çalışmada, UV ışınlarıyla sertleşebilen aşınmaya dayanımlı ve yanma geciktirici, kir tutmayan ve antibakteriyel kaplamaların hazırlanması amaçlanmıştır. Bu nedenle, ilk aşamada; fenilboronik asit ve polietilenglikol monoaktilat reaksiyonu ile borat esteri sentezlenmiştir. Daha sonra çeşitli bor/flor/silisyum konsantrasyonlarına sahip hibrit kaplamalar hazırlanmıştır. Hazırlanan formülasyonlar polikarbonat plakalara kaplanarak, UV ışınları ile sertleştirilmiştir. Ayrıca formülasyonlar Teflon® kalıplara dökülerek serbest filmler hazırlanmıştır. Borun kaplamaya antibakteriyel özellik katıp katmadığının incelenmesi için test plakaları hazırlanmıştır.
Hazırlanan kaplanmış plakalara; çizilme, sertlik, aşınma, parlaklık, kimyasallara karşı dayanım, kir tutmama ve temas açısı testleri yapılmıştır. Serbest filmlerden, SEM, gerilme-şekil değiştirme, jel tayini, termal gravimetrik analiz (TGA) ve LOI tesleri yapılmıştır. Ayrıca hazırlanan kaplamalar üzerinde Gram-negative Escherichia coli bakterisinin davranışı incelenmiştir.
ABSTRACT
PREPARATION OF UV CURABLE BORON/FLOUR/SILICON CONTAINING HYBRID COATING MATERIALS AND INVESTIGATION OF THEIR COATING PERFORMANCE
Sol-gel is widely used method for the preparation of organic-inorganic hybrid based coating materials. Organic-inorganic hybrid materials combine the advantages of either elasticity, impact resistance of organic polymers and the high mechanical strength, chemical resistance, thermal stability, optical qualities of the inorganic materials. The UV curable hybrid coatings prepared by sol-gel method, have low cost, fast curing, low viscosity and long time duration. The UV curable hybrid coating materials have good adhesive, hardness, good mechanical and chemical properties, which are sensitive to the environment.
The aim of this study was to prepare abrasion and flame resistant UV-curable coatings having easily cleaned surface and antimicrobial properties. Therefore, in the first stage; borat ester was synthesized by the reaction of phenylboronic acid and polyethyleneglycol monoacrylate. Then, hybrid coatings having various concentrations of boron/flour/silicon were prepared. The hybrid coating formulations were applied on to Polycarbonate panels and hardened by UV irradiation. In addition, the free films were prepared by pouring the formulations into a Teflon® mold. To investigate the antimicrobial effect of the coating, the testing panels were prepared.
Coated panels have been subjected to scratch, hardness, gloss, chemical resistance, anti-stain and contact angle. SEM, tensile test, ATR-FTIR, gel content, thermal gravimetric analysis (TGA) and the test of LOI were made. The growth of Gram-negative Escherichia coli bacteria on the prepared plates was examined