12 research outputs found
Rheological properties and critical structure-forming concentration of kaolin suspensions with complex additives
The influence of complex additives on the critical structure-forming concentration of kaolin suspensions is studiedyesBelgorod State Universit
Rheological properties and critical structure-forming concentration of kaolin suspensions with complex additives
yesThe influence of complex additives on the critical structure-forming concentration of kaolin suspensions is studiedBelgorod State Universit
Identification of the eddy current method features in the implementation of computer simulation algorithms for controlling the characteristics of the food production equipment parts
Purpose: The purpose of this article is to study the theoretical provisions of the operation of a vortex device in the implementation of a non-contact method of controlling the details of brewing equipment using computer simulation algorithms.
Design/methodology/approach: The theoretical positions of thermal ECT operation with a copper product are obtained, which is controlled while maintaining a constant value of the magnetic field frequency f1 = 70.0 Hz, with small values of the generalized parameter x≤1.1 and increasing the parameter x due to the increase in the frequency of thermal ECT, that is, at x≥3.5.
Findings: On the basis of computer simulation algorithms the results of the joint measuring control of diameter d, electrical resistance ρ and temperature t of the sample made of copper (in the temperature range from 20-160°C) and the results of determination of thermally dependent thermal ECT signals with the sample of equipment details and the values of specific normalized values that relate the ECT signals to the physical and mechanical characteristics of the samples of the equipment being monitored.
Research limitations/implications: Product diameters range is 5 mm to 50 mm. The lower boundary is limited by the frequency of the magnetic field f = 20 Hz and the upper boundary by the diameter of the frame of the thermal eddy current transformer transducer is 50 mm. Perspective positions of work require further development in the direction of extending the limits of control of geometrical parameters of the samples due to the use of automated control systems based on overhead eddy current transformer transducers.
Practical implications: The practical value of the work is to increase the overall likelihood of control of the parameters of brewing equipment parts by increasing its instrumental component Di, due to the reduction of measurement errors due to instrumental techniques and on the basis of computer modelling algorithms for three-parameter control of parts of brewing equipment, electrical and temperature parameters, allows to obtain the value of the overall control probability Dz = 0.998.
Originality/value: The originality of the article is the study of the theoretical provisions of the eddy current transformer transducer and the implementation of a non-contact method of controlling the details of brewing equipment using computer simulation algorithms that take into account the modes of joint three-parameter control: at high values of the generalized parameter x (with three-parameter surface control), at small values of x (while controlling the value of the average cross section geometry, electrical, temperature settings) at a fixed frequency magnetic field (get information on the diameter d, resistivity ρ and temperature t with a certain depth of penetration of the magnetic field in the sample Δ)
Ultrasonic method of quality control for textile materials
Purpose: The ultrasonic amplitude method for controlling the surface texture density of textile materials was first studied and used. Design/methodology/approach: For the first time, the surface texture density has been determined. The research was conducted using the ultrasonic method, rather than by mathematical calculations, which made it possible to invent a new approach to contactless quality control of textile materials. In order to identify the functionality of bicomponent textile material, formed from raw materials with opposite hygroscopic properties, two-layer knitted fabrics were chosen to protect the human respiratory organs. As a hydrophilic type of raw material used yarn with composition is as follows – cotton 34%, flax 33%, viscose 33%, and in the function of a hydrophobic raw material, polypropylene multifilament yarn. Using the ultrasonic method, studies of a new type of knitwear were carried out, the values of the surface density of the material were obtained. Products from this composition provide respiratory protection from dust and comfortable work in the area of road repairs up to 8 hours. Findings: The combination of natural and synthetic materials for individual masks allowed them to be used under different operating conditions. The problem of structure and design of materials was resolved through the use of computer technology and computer-aided design of textiles, and the possibility of applying the ultrasonic amplitude method to control the surface density of textile materials was substantiated. During the analysis of the results of experimental studies, it was found necessary to ensure the uniformity of the physical and mechanical properties of textile materials in the production process. Using the ultrasonic method, the thickness gauge was used to determine the surface density of various materials for the manufacture of personal protective equipment for road maintenance workers. Research limitations/implications: The method of measurement has been tested and has no limitations. However, the study was conducted on samples of textile materials that were manufactured in Ukraine and according to patents of authors. Practical implications: Individual masks for the protection of human respiratory organs are recommended for use by road workers and cyclists. Originality/value: The originality of the results of the article is the experimental data of studies on the content of textile materials and the accuracy of measuring their surface density by an ultrasonic contactless device
Four-parameter electromagnetic method for determining the parameters of brewery effluents
Purpose of the article is to study a four-parameter electromagnetic method for joint measurements of electrical resistivity k, relative permittivity εr, temperature t and density ρ of samples of acidic, alkaline and average effluents from a microbrewery based on a magnetic flux probe (MFP), which considers the influence of informative parameters of beer effluents on the components of the amplitude and phase signals of a multiparameter device. Design/methodology/approach The implementation of the four-parameter method is carried out on the basis of the dependences G1 = f (A1) and G2 = f (A2) at two frequencies of the electromagnetic field f0 and f1 for acid, alkaline and average effluent and allows you to jointly determine the four parameters of effluent samples with the same converter in the same control area. The proposed method makes it possible to improve the accuracy of identifying effluent samples since the obtained multiparameter information makes it possible to determine the nature and properties of effluent samples using only one transducer with certain physical characteristics. The research results lead to the expansion of the technical capabilities of electromagnetic measurement methods, as well as to an increase in the metrological characteristics of electromagnetic transducers and an increase in the accuracy of measuring the parameters of effluent samples compared to reference methods and measuring instruments. Thus, the implementation of this approach contributes to the prediction and prevention of the reasons for the deviation of beer effluent samples from the specified indicators of environmental safety. Findings The universal conversion functions MFP have been established, connecting the amplitude and phase components of the converter signals with the parameters k, εr, t and ρ of acidic, alkaline and average effluents. Based on the universal transformation functions G1 = f (A1) and G2 = f (A2), a four-parameter electromagnetic method for joint measurements of electrical resistivity k, relative permittivity εr, temperature t and density ρ of acidic, alkaline, and average effluents from breweries has been developed. When conducting research at two close frequencies of the electromagnetic field f0 = 20.3 MHz and f1 = 22 MHz, algorithms were obtained for measuring and calculating procedures for determining k, εr, t and ρ for samples of acidic, alkaline and average effluents from the brewing industry. Research limitations/implications Research perspectives consist in the creation of automated systems for multiparameter measuring control of the physicochemical characteristics of acidic and alkaline effluent from food and processing industries based on the immersed electromagnetic transducer. Based on the data obtained using informative methods to measure the parameters of effluent samples, an integrated method for treating beer effluents of various compositions will be proposed. At the same time, the scheme of the integrated treatment method should include a filter that provides the introduction of a magnetic fluid and a separation device that allows us to remove a fraction, including pollution in itself. Practical implications Is that the proposed four-parameter electromagnetic method makes it possible to determine to what composition the controlled samples of wastewater should be attributed (acidic or alkaline). It, in turn, makes it possible to choose a rational method for treating beer effluents and to prevent the reasons for the deviation of effluent samples from the environmental safety indicators set by the standards. Originality/value of the article is the research related to the expansion of the functional and technical capabilities of the electromagnetic two-frequency transducer MFP through the implementation of a four-parameter electromagnetic method of joint measurements of electrical resistivity k, relative permittivity εr, temperature t and density ρ of acidic, alkaline and average effluents from breweries. The universal transformation functions G1 = f (A1) and G2 = f (A2) found in the work at two close magnetic field frequencies, f0 = 20.3 MHz and f1 = 22 MHz, make it possible to control four physicochemical parameters of acidic, alkaline and average wastewater at the same time by the same MFP. An algorithm has been developed for determining the signal components of a two-frequency thermal MFP, the ranges of which correspond to the ranges of changes in electrical resistivity k, relative permittivity εr, temperature t and density ρ of acidic, alkaline, and average brewery effluents. The basic relations that describe the two-frequency four-parameter electromagnetic method of joint measurements of the physicochemical parameters of acidic, alkaline and averaged beer effluents have been obtained
Contactless ultrasonic method for determining knitted fabrics tension
Purpose The values of the measured amplitudes of ultrasonic vibrations that have passed the controlled material have been obtained. These values were compared with the amplitude of the waves passing through the fabric sample when the initial tension was applied to it. After that, the total current value of the tension of each sample of the knitted fabric in its three zones was determined. The distribution of the total tension in different zones of the sample material was also determined. Design/methodology/approach It has been established that the amplitude of ultrasonic waves passing through different zones of the textile material can be used to determine the tension of the knitted fabric over the entire width of its fabric. Findings The possibility and expediency of determining the fabric tension on knitting equipment by using the ultrasonic contactless method has been shown. The tension of the knitted fabric in its manufacture is the main technological parameter, the value of which determines the physical, mechanical and consumer properties of the finished fabric, especially basis weight. The use of operational technological control of the tension of knitted fabrics directly during their production will improve the quality of finished products, and, accordingly, the reliability of use in personal protective equipment, in particular in body armour. It has been proposed to determine the tension of knitted fabrics in their production on knitting equipment by changing the amplitude of ultrasonic waves passing through the material under the action of tension, which also changes during the movement of the process equipment. The proposed contactless method is quite promising, since it has a number of significant advantages over the existing contact methods. In the course of the research, experimental measurements of the amplitude of ultrasonic waves have been carried out. These waves passed through samples of fabric of various materials while stretching. The samples of knitted fabrics were irradiated with an ultrasonic pulse signal with a wave frequency of 40 kHz. The samples of knitted fabrics from 58x2 Tex Kevlar threads and high molecular weight 44x3 Tex polyethylene yarns with double weave 1x1 elastic have been taken as a basis for the research. Research limitations/implications For textile fabrics, the structure of which does not allow stretching through pores under the action of tension, it is necessary to additionally adjust the contactless sensors in frequency and capacity depending on the corresponding sample. Practical implications The values of the measured amplitudes of ultrasonic vibrations that have passed the controlled material have been obtained. These values were compared with the amplitude of the waves passing through the fabric sample when the initial tension was applied to it. After that, the total current value of the tension of each sample of the knitted fabric in its three zones was determined. The distribution of the total tension in different zones of the sample material was also determined. Originality/value The dependences of the amplitude of ultrasonic waves, transmitted through the textile material in its different zones, on the value of the total tension, and on the value of the distribution of the tension of the fabric over its entire width were obtained. The deviations δP of the tension display between the determination of this parameter by the standard and ultrasonic methods are shown. The deviations δU between the amplitudes of waves passing through different zones of the controlled fabric are also determined
Informative testing method of beer sewage samples for mini-breweries
Purpose: of the article is to investigate the theoretical rules of thermal transformer eddy current converter (TTC) during the preparation of ecological monitoring of brewery sewage samples based on the implementation of contactless two-parameter eddy current method of testing of the specific electrical conductivity λt and the temperature t of the beer sewage sample. It should be noted that this makes it possible to simultaneously prevent the causes of beer sewage samples deviation from the specified environmental safety indicators and to take adjustments. Design/methodology/approach: The theory of TTC operation concerning the electrical and temperature characteristics testing of beer sewage samples has been further developed by implement new universal transformation functions Δφt = f (Gt) and Δφ = f (xt), which relate the normalized difference components of the converter signals to physical and chemical characteristics of the sample. Due to this, it is possible to simultaneously prevent the causes of beer sewage samples deviation from the specified ecological safety indicators and to take appropriate adjustments. Findings: The method of two-parameter measuring test of the specific electrical conductivity λt and the temperature t of the beer sewage sample was developed on the basis of new universal transformation functions. Analysing the numerical data of electrical conductivity λ, TDS and pH at the initial temperature t1 = 15°C, the alkaline nature of beer sewage was determined. Research limitations/implications: The frequency range of the magnetic field f = 80-100 MHz, it is difficult to maintain in laboratory conditions, so the proposed method requires the use of modern high-frequency equipment, the radius of the probe depends on the radius of the primary converter frame. And therefore is quite a complicate to find appropriate tank. Practical implications: is to determine the nature of beer sewage based on the results of electrical and temperature parameters measurements during implementing a two-parameter eddy current method, which allows to prevent the reasons for beer sewage samples deviations from the specified environmental safety measures and to take appropriate adjustments. An important practical result is also the determination of the signal components and the normalized characteristics of the primary eddy current converter with a sample of beer sewage. They allow to calculate, design and create multi-parameter automated devices for measuring test of the physicochemical parameters of beer sewage samples. In turn, as a result of the physicochemical composition analysis of the sample, improving the accuracy of measurements of physicochemical parameters - there is an opportunity to improve and create advanced methods of wastewater purification on a weak electrolytic basis. Originality/value: The article originality is the investigation of the theoretical rules of thermal TTC by implementing a new multi-parameter eddy current method of measuring the specific electrical conductivity λt and the temperature t of the beer sewage sample based on the implementation of universal transformation functions Δφt = f (Gt) and Δφ = f (xt) that relate the converter signals to the physicochemical characteristics of the beer sewage sample, which helps to prevent the causes of the beer sewage samples deviation from the specified environmental safety indicators and take appropriate adjustments