System-level design studies for large rotors

We examine the effect of rotor design choices on the power capture and structural loading of each major wind turbine component. A harmonic model for structural loading is derived from simulations using the National Renewable Energy Laboratory (NREL) aeroelastic code FAST to reduce computational expense while evaluating design trade-offs for rotors with radii greater than 100&thinsp;m. Design studies are performed, which focus on blade aerodynamic and structural parameters as well as different hub configurations and nacelle placements atop the tower. The effects of tower design and closed-loop control are also analyzed. Design loads are calculated according to the IEC design standards and used to create a mapping from the harmonic model of the loads and quantify the uncertainty of the transformation. Our design studies highlight both industry trends and innovative designs: we progress from a conventional, upwind, three-bladed rotor to a rotor with longer, more slender blades that is downwind and two-bladed. For a 13&thinsp;MW design, we show that increasing the blade length by 25&thinsp;m, while decreasing the induction factor of the rotor, increases annual energy capture by 11&thinsp;% while constraining peak blade loads. A downwind, two-bladed rotor design is analyzed, with a focus on its ability to reduce peak blade loads by 10&thinsp;% per 5∘ of cone angle and also reduce total blade mass. However, when compared to conventional, three-bladed, upwind designs, the peak main-bearing load of the upscaled, downwind, two-bladed rotor is increased by 280&thinsp;%. Optimized teeter configurations and individual pitch control can reduce non-rotating damage equivalent loads by 45&thinsp;% and 22&thinsp;%, respectively, compared with fixed-hub designs. </div

Constrained power reference control for wind turbines

The cost of wind energy can be reduced by controlling the power reference of a turbine to increase energy capture, while maintaining load and generator speed constraints. We apply standard torque and pitch controllers to the direct inputs of the turbine and use their set points to change the power output and reduce generator speed and blade load transients. A power reference controller increases the power output when conditions are safe and decreases it when problematic transient events are expected. Transient generator speeds and blade loads are estimated using a gust measure derived from a wind speed estimate. A hybrid controller decreases the power rating from a maximum allowable power. Compared to a baseline controller, with a constant power reference, the proposed controller results in generator speeds and blade loads that do not exceed the original limits, increases tower fore-aft damage equivalent loads by 1%, and increases the annual energy production by 5%. &nbsp;</p

A reference open-source controller for fixed and floating offshore wind turbines

This paper describes the development of a new reference controller framework for fixed and floating offshore wind turbines that greatly facilitates controller tuning and represents standard industry practices. The reference wind turbine controllers that are most commonly cited in the literature have been developed to work with specific reference wind turbines. Although these controllers have provided standard control functionalities, they are often not easy to modify for use on other turbines, so it has been challenging for researchers to run representative, fully dynamic simulations of other wind turbine designs. The Reference Open-Source Controller (ROSCO) has been developed to provide a modular reference wind turbine controller that represents industry standards and performs comparably to or better than existing reference controllers. The formulation of the ROSCO controller logic and tuning processes is presented in this paper. Control capabilities such as tip speed ratio tracking generator torque control, minimum pitch saturation, wind speed estimation, and a smoothing algorithm at near-rated operation are included to provide modern controller features. A floating offshore wind turbine feedback module is also included to facilitate growing research in the floating offshore arena. All of the standard controller implementations and control modules are automatically tuned such that a non-controls engineer or automated optimization routine can easily improve the controller performance. This article provides the framework and theoretical basis for the ROSCO controller modules and generic tuning processes. Simulations of the National Renewable Energy Laboratory (NREL) 5&thinsp;MW reference wind turbine and International Energy Agency 15&thinsp;MW reference turbine on the University of Maine semisubmersible platform are analyzed to demonstrate the controller's performance in both fixed and floating configurations, respectively. The simulation results demonstrate ROSCO's peak shaving routine to reduce maximum rotor thrusts by over 10&thinsp;% compared to the NREL 5&thinsp;MW reference wind turbine controller on the land-based turbine and to reduce maximum platform pitch angles by nearly 30&thinsp;% when using the platform feedback routine instead of a more traditional low-bandwidth controller. &nbsp;</p

Control Co-Design of 13 MW Downwind Two-Bladed Rotors to Achieve 25% Reduction in Levelized Cost of Wind Energy

Wind energy is recognized worldwide as cost-effective and environmentally friendly and is among the fastest-growing sources of electrical energy. To further decrease the cost of wind energy, wind turbines are being designed at ever larger scales, which is challenging due to greater structural loads and deflections. Large-scale systems such as modern wind turbines increasingly require a control co-design approach, whereby the system design and control design are performed in a more integrated fashion. We overview a two-bladed downwind morphing rotor concept that is expected to lower the cost of energy at wind turbine sizes beyond 13 megawatts (MW) compared with continued upscaling of traditional three-bladed upwind rotor designs. We describe an aero-structural-control co-design process that we have used in designing such extreme-scale wind turbines, and we discuss how we were able to achieve a 25% reduction in levelized cost of energy for our final turbine design compared to a conventional upwind three-bladed rotor design. &nbsp;</p

Downwind Coning Concept Rotor for a 25 MW Offshore Wind Turbine

The size of offshore wind turbines over the next decade is expected to continually increase due to reduced balance of station costs per MW and also the higher wind energy at increased altitudes that can lead to higher capacity factors. However, there are challenges that may limit the degree of upscaling which is possible. In this paper, a two-bladed downwind turbine system is upscaled from 13.2 MW to 25 MW, by redesigning aerodynamics, structures, and controls. In particular, three 25 MW rotors have been developed: V1 is the upscaled model, V2 is a partial redesigned model, and V3 is a fully redesigned model. Despite their radically large sizes, it is found that these 25 MW turbine rotors satisfy this limited set of design drivers at the rated condition and that larger blade lengths are possible with cone-wise load-alignment. In addition, flapwise morphing (varying the cone angle with a wind-speed schedule) is investigated in terms of minimizing mean and fluctuating root bending loads using steady inflow proxies for the maximum and damage equivalent load moments. The resulting series of 25 MW rotors, which are the largest ever designed, can be a useful baseline for further development and assessment. </div

Foreign body reaction to calcium hydroxylapatite vocal fold augmentation

We report a case of inflammation with foreign body cell reaction following injection of the true vocal folds (TVFs) with Radiesse (Bioform Inc, San Mateo, Calif), a synthetic calcium hydroxylapatite (CaHA) material. The patient underwent injection laryngoplasty for a 10-year history of persistent hoarseness and documented bilateral vocal fold paresis. Initial postoperative examination revealed overaugmentation with migration of the material. The material was removed in 2 successive procedures. Results of histological examination revealed the presence of chronic inflammation and foreign body giant cells (FBGCs). This is, to our knowledge, the first published case of an apparent FBGC reaction to vocal fold augmentation with Radiesse and leads us to conclude that rare CaHA rejection reactions can occur in human subjects. ©2006 American Medical Association. All rights reserved