Chassis Design Target Setting for a High-Performance Car Using a Virtual Prototype

In this study, the chassis design target setting for a high-performance car was performed using a virtual prototype to solve the problem of increasing complexity of vehicle development. To achieve efficient handling performance of Hyundai Avante N, a high-performance vehicle, the kinematic and compliance (K&C) characteristics of the chassis corresponding to the design target were set prior to the design process using virtual simulation, thereby facilitating the efficient and systematic development of the actual vehicle. In order to overcome the limitations of existing research and apply it to the actual development of mass-production vehicles, the following major tasks were performed. The first is setting quantitative factors that match the sensibility evaluation. The second is building a virtual model to ensure consistency in performance predictions. The third is optimizing the chassis characteristics to achieve the vehicle performance goal. When all optimization results were applied, the average of the performance items increased by 0.5 points and the standard deviation improved by 0.4 points compared to the existing Civic Type-R, which was the best. In the case of the final specification considering design constraints, the average of performance items increased by 0.1 point and the standard deviation improved by 0.5 point compared to the existing Civic Type-R. Therefore, the design target of the chassis systems that could achieve the vehicle handling performance goal could be established prior to the design. Using this virtual development, it is possible to eliminate the trial and error process that the first and second test cars needed. This could save more than 500,000 USD (per unit trim) of the first and second test vehicles

PG-Based Vehicle-In-the-Loop Simulation for System Development and Consistency Validation

The concern over safety features in autonomous vehicles is increasing due to the rapid development and increasing use of autonomous driving technology. The safety evaluations performed for an autonomous driving system cannot depend only on existing safety verification methods, due to the lack of scenario reproducibility and the dynamic characteristics of the vehicle. Vehicle-In-the-Loop Simulation (VILS) utilizes both real vehicles and virtual simulations for the driving environment to overcome these drawbacks and is a suitable candidate for ensuring reproducibility. However, there may be differences between the behavior of the vehicle in the VILS and vehicle tests due to the implementation level of the virtual environment. This study proposes a novel VILS system that displays consistency with the vehicle tests. The proposed VILS system comprises virtual road generation, synchronization, virtual traffic manager generation, and perception sensor modeling, and implements a virtual driving environment similar to the vehicle test environment. Additionally, the effectiveness of the proposed VILS system and its consistency with the vehicle test is demonstrated using various verification methods. The proposed VILS system can be applied to various speeds, road types, and surrounding environments