36 research outputs found

    The effect of post weld heat treatment on the creep behaviour and microstructural evolution in grade 92 steel welds for steam pipe applications

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    Grade 92 steel has been widely applied in the power generation industry for use as steam pipes, headers, tubes, etc. owing to a good combination of creep and corrosion resistance. For the welding of thick section pipes, a multi-pass submerged arc welding process is typically used to achieve sufficient toughness in the weld. To relieve the internal stress in the welds and to stabilise their microstructures, a post weld heat treatment (PWHT) is commonly applied. The heat treatment conditions used for the PWHT have a significant effect on both the resulting microstructure and the creep behaviour of the welds. In this study, interrupted creep tests were carried out on two identical Grade 92 welds that had been given PWHTs at two different temperatures: 732°C and 760°C. It was found that the weld with the lower PWHT temperature had a significantly reduced stain rate during the creep test. In addition, microstructural examination of the welds revealed that the primary location of creep damage was in the heat affected zone in the sample with the lower PWHT temperature, whereas it was in the weld metal in the sample with the higher PWHT temperature. To understand the effect of the different PWHT temperatures on the microstructure, initially the microstructures in the head portions of the two creep test bars were compared. This comparison was performed quantitatively using a range of electron/ion microscopy based techniques. It was apparent that in the sample subjected to the higher PWHT temperature, larger Laves phase particles occurred and increased matrix recovery was observed compared with the sample subjected to the lower PWHT temperature

    Investigation of short-term creep deformation mechanisms in MarBN steel at elevated temperatures

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    This paper reports the short-term creep behavior at elevated temperatures of a MarBN steel variant. Creep tests were performed at 3 different temperatures (625oC, 650oC and 675oC) with applied stresses ranging from 160 MPa to 300 MPa, and failure times from 1 to 350 hours. Analysis of the macroscopic creep data indicates that the steady-state creep exhibits a power-law stress dependence with an exponent of 7 and an activation energy of 307 kJ.mol-1, suggesting that dislocation climb is the dominant rate-controlling creep mechanism for MarBN steel. Macroscopic plastic instability has also been observed, highlighted by an obvious necking at the rupture region. All the macroscopic predictions have been combined with microstructural data, inferred from an examination of creep ruptured samples, to build up relations between macroscopic features (necking, damage, etc.) and underlying microstructural mechanisms. Analysis of the rupture surfaces has revealed a ductile fracture mode. Electron Backscatter Diffraction (EBSD) analysis near to the rupture surface has indicated significant distortion and refinement of the original martensitic substructure, which is evidence of long-range plastic flow. Dislocation pile-ups and tangles from TEM were also observed near substructure boundaries and precipitate particles. All of these microstructural observations suggest that creep is influenced by a complex interaction between several elements of the microstructure, such as dislocations, precipitates and structure boundaries. The calculated stress exponent and activation energy have been found to agree quantitatively with the highlighted microstructural features, bearing some relationships to the true observed creep microstructures

    Microstructural characterization of the heat-affected zones in grade 92 steel welds: Double-pass and multipass welds

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    The microstructure in the heat affected zone (HAZ) of multipass welds typical of those used in power plant made from 9 wt.% chromium martensitic Grade 92 steel is complex. There is therefore a need for systematic microstructural investigations to define the different regions of the microstructure across the HAZ of Grade 92 steel welds manufactured using traditional arc welding processes in order to understand possible failure mechanisms after long term service. In this study, the microstructure in the HAZ of an as-fabricated two-pass bead-on-plate weld on a parent metal of Grade 92 steel has been systematically investigated and compared to a complex, multi-pass thick section weldment using an extensive range of electron and ion-microscopy based techniques. A dilatometer has been used to apply controlled thermal cycles to simulate the microstructures in distinctly different regions in a multi-pass HAZ using sequential thermal cycles. A wide range of microstructural properties in the simulated materials were characterised and compared with the experimental observations from the weld HAZ. It has been found that the microstructure in the HAZ can be categorized by a combination of sequential thermal cycles experienced by the different zones within the complex weld metal, using the terminology developed for these regions based on a simpler, single pass bead on plate weld, which have been systematically categorised as Complete Transformation (CT), Partial Transformation (PT) and Over Tempered (OT)

    Hip and knee net joint moments that correlate with success in lateral load transfers over a low friction surface

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    <p>We previously described two different preferred strategies used to perform a lateral load transfer. The wide stance strategy was not used successfully on a low-friction surface, while the narrow stance strategy was successful. Here, we retrospectively examined lower extremity net joint moments between successful and unsuccessful strategies to determine if there is a kinetic benefit consideration that may go into choosing the preferred strategy. Success vs. failure over a novel slippery surface was used to dichotomise 35 healthy working-age individuals into the two groups (successful and unsuccessful). Participants performed lateral load transfers over three sequential surface conditions: high friction, novel low friction and practised low friction. The unsuccessful strategy required larger start torques, but lower dynamic moments during transfer compared to the successful strategy. These results indicate that the periodically unsuccessful strategy may be preferred because it requires less muscle recruitment and lower stresses on lower extremity soft tissues.</p> <p><b>Practitioner Summary:</b> The reason for this paper is to retrospectively examine the joint moment in two different load transfer strategies that are used in a lateral load transfer. We found that periodically unsuccessful strategies that we previously reported may be a beneficial toward reduced lower extremity joint stresses.</p

    The Effects of Gender and Self-Insight on Early Semantic Processing

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    <div><p>This event-related potential (ERP) study explored individual differences associated with gender and level of self-insight in early semantic processing. Forty-eight Chinese native speakers completed a semantic judgment task with three different categories of words: abstract neutral words (e.g., logic, effect), concrete neutral words (e.g., teapot, table), and emotion words (e.g., despair, guilt). They then assessed their levels of self-insight. Results showed that women engaged in greater processing than did men. Gender differences also manifested in the relationship between level of self-insight and word processing. For women, level of self-insight was associated with level of semantic activation for emotion words and abstract neutral words, but not for concrete neutral words. For men, level of self-insight was related to processing speed, particularly in response to abstract and concrete neutral words. These findings provide electrophysiological evidence for the effects of gender and self-insight on semantic processing and highlight the need to take into consideration subject variables in related research.</p></div

    Grand mean RP waveforms of male and female participants in response to abstract words, concrete words, emotion words, and non-words at four electrode sites.

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    <p>Grand mean RP waveforms of male and female participants in response to abstract words, concrete words, emotion words, and non-words at four electrode sites.</p

    Differential relations between insight and RP waveforms for male versus female participants.

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    <p>Differential relations between insight and RP waveforms for male versus female participants.</p

    Correlation of insight scores and female RP peak amplitude at O2 in response to abstract words and emotion words.

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    <p>Correlation of insight scores and female RP peak amplitude at O2 in response to abstract words and emotion words.</p

    Correlation of insight scores and male RP peak latency at P7 in response to abstract words and concrete words.

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    <p>Correlation of insight scores and male RP peak latency at P7 in response to abstract words and concrete words.</p

    Properties of the three types of real words.

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    <p>Properties of the three types of real words.</p
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