CFD Simulation of Liquid-Liquid Extraction Columns and Visualization of Eulerian Datasets

In this joint work, a complete framework for modeling, simulating and visualizing multiphase fluid flow within an extraction column is presented. We first present a volume-of-fluid simulation, which is able to predict the surface of the droplets during coalescence. However, a fast and efficient model is needed for the simulation of a liquid-liquid extraction column due to the high number of occurring droplets. To simulate the velocity and droplet size in a DN32 extraction column, a coupled computational fluid dynamic-population balance model solver is used. The simulation is analyzed using path-line based visualization techniques. A novel semi-automatic re-seeding technique for droplet path-line integration is proposed. With our technique, path-lines of fluid droplets can be re-initialized after contact with the stirring devices. The droplet breakage is captured, allowing the engineer to improve the design of liquid-liquid columns layout

CFD Simulation of Liquid-Liquid Extraction Columns and Visualization of Eulerian Datasets

In this joint work, a complete framework for modeling, simulating and visualizing multiphase fluid flow within an extraction column is presented. We first present a volume-of-fluid simulation, which is able to predict the surface of the droplets during coalescence. However, a fast and efficient model is needed for the simulation of a liquid-liquid extraction column due to the high number of occurring droplets. To simulate the velocity and droplet size in a DN32 extraction column, a coupled computational fluid dynamic-population balance model solver is used. The simulation is analyzed using path-line based visualization techniques. A novel semi-automatic re-seeding technique for droplet path-line integration is proposed. With our technique, path-lines of fluid droplets can be re-initialized after contact with the stirring devices. The droplet breakage is captured, allowing the engineer to improve the design of liquid-liquid columns layout

An open environment CT-US fusion for tissue segmentation during interventional guidance.

Therapeutic ultrasound (US) can be noninvasively focused to activate drugs, ablate tumors and deliver drugs beyond the blood brain barrier. However, well-controlled guidance of US therapy requires fusion with a navigational modality, such as magnetic resonance imaging (MRI) or X-ray computed tomography (CT). Here, we developed and validated tissue characterization using a fusion between US and CT. The performance of the CT/US fusion was quantified by the calibration error, target registration error and fiducial registration error. Met-1 tumors in the fat pads of 12 female FVB mice provided a model of developing breast cancer with which to evaluate CT-based tissue segmentation. Hounsfield units (HU) within the tumor and surrounding fat pad were quantified, validated with histology and segmented for parametric analysis (fat: -300 to 0 HU, protein-rich: 1 to 300 HU, and bone: HU>300). Our open source CT/US fusion system differentiated soft tissue, bone and fat with a spatial accuracy of ∼1 mm. Region of interest (ROI) analysis of the tumor and surrounding fat pad using a 1 mm(2) ROI resulted in mean HU of 68±44 within the tumor and -97±52 within the fat pad adjacent to the tumor (p<0.005). The tumor area measured by CT and histology was correlated (r(2) = 0.92), while the area designated as fat decreased with increasing tumor size (r(2) = 0.51). Analysis of CT and histology images of the tumor and surrounding fat pad revealed an average percentage of fat of 65.3% vs. 75.2%, 36.5% vs. 48.4%, and 31.6% vs. 38.5% for tumors <75 mm(3), 75-150 mm(3) and >150 mm(3), respectively. Further, CT mapped bone-soft tissue interfaces near the acoustic beam during real-time imaging. Combined CT/US is a feasible method for guiding interventions by tracking the acoustic focus within a pre-acquired CT image volume and characterizing tissues proximal to and surrounding the acoustic focus

Autonomous Liquid–Liquid Extraction Operation in Biologics Manufacturing with Aid of a Digital Twin including Process Analytical Technology

Liquid–liquid extraction has proven to be an aid in biologics manufacturing for cell and component separation. Because distribution coefficients and separation factors can be appropriately adjusted via phase screening, especially in aqueous two-phase systems, one stage is frequently feasible. For biologics separation, aqueous two-phase systems have proven to be feasible and efficient. The simple mixer–settler equipment type is still not standard in biologics manufacturing operations. Therefore, a scalable digital twin would be of aid for operator training, process design under the regulatory demanded quality by design approach for risk analysis, design and control space definition, and predictive maintenance. Autonomous operation is achieved with the aid of process analytical technology to update the digital twin to real time events and to allow process control near any optimal operation point. Autonomous operation is first demonstrated with an experimental feasibility study based on an industrial type example of pDNA manufacturing via lysis from E. coli with and without cell separation performance

Reactive Mass Transfer of Single NO Bubbles and Bubble Bouncing in Aqueous Ferric Solutions – A Feasibility Study

Reactive bubble columns are widely used in the chemical, petrochemical, biochemical and metal industries. While the reactive mass transfer around a single spherical shaped bubble is quite well described in literature, the influence of hydrodynamic interactions, such as bubble bouncing or coalescence on mass transfer – with and without chemical reaction – is not well understood. As to this, high resolution simulations and sophisticated experimental analysis based on high-speed camera images and local color changes gives a new firm basis. In this work, a new system is presented, based on Nitric Oxide (NO) gas absorbed in a FeII-solution. The reaction rate can be adjusted by the addition of ligands and the resulting local color change is detected. The impact of the colliding bubbles leads to a deformation of the bubble shapes and creates a fast movement of the bubble interfaces, which, finally, leads to an increased mass transfer. The results of five tested ligands reveal the high potential of the reactive FeII(NO) system to investigate basic phenomena affecting yield and selectivity of mixing-sensitive chemical reactions